Drilling jigs and accessories - Book Summary - English literature - Author, Summaries of English Literature

Download Drilling jigs and accessories - Book Summary - English literature - Author and more Summaries English Literature in PDF only on Docsity! "98 © &s- Drilling jigs and accessories Application technology made easy... hi simonswerk INSTALLATION AIDS Drilling jigs and accessories 2 Technical amendments reserved. Edition November 2001 INSTALLATION AIDS Technical information drilling jigs and accessories 5 From the milling template to the hinge You are in possession of various milling templates. The overview on Page 22 will show you the hinges assigned to the respective milling template. Several hinges can often be fitted with the same template. From the drilling jig to the hinge You know which fitting aids you need or already possess a drilling jig. Pages 24 to 73 contain extensive technical information on the individual drilling jigs and accessories with additional explanations of the individual fitting steps. Service Careful order processing is one task, extensive information and consulting to determine the best solutions for our customers by endeavours at all levels is another. Our technical field service on site with professional knowledge is essential for this. Application technology and sample fittings at the fabricator’s premises and presentations at distributors are daily items in the schedules of our technical consulting representatives. Of course, SIMONSWERK offers the associated fitting aid for each hinge and production process. If you require our support, our technical advisors will make all endeavours to be of assistance. If required, please contact the Application Techno- logy department, which you can reach by e-mail at [email protected]. Drilling and milling diagrams in DXF format can be downloaded directly from the Internet on our websites in the "Service" menu. Accessories The extensive range of accessories also includes the milling frame no. 118 as a universal fitting aid for numerous fittings, the special blind rivet tongs GBM 30 for retrofitting the blind rivet nut M 10 receiver in existing steel frames and the wind-in cup for simple and rational installation of hinges. Special designs We elaborate individual suggestions for special drilling jigs for particular fitting situations. Please contact us. INSTALLATION AIDS From the hinge to the drilling jig... 6 VX hinges 100 mm Hinge Milling template VX 7728/100 11812731 VX 7729/100 11812724 VX 7939/100 11812722 VX 7939/100 FD 11812737 VX 7939/100 FD-27 11812743 VX hinges 120 mm Hinge Milling template VX 7728/120 11812720 VX 7729/120 11812720 VX 7859/120 11822727 VX 7939/120 11812723 VX hinges 160 mm Hinge Milling template VX 7728/160 11812719 VX 7729/160 11812719 VX 7729/160-4 11812719 VX 7859/160 11822729 VX 7939/160 11812718 VX 7939/160-4 11812718 VX 7939/160 FD 11812738 VX 7939/160-4 FD 11812738 Example: You want to mount the hinge VX 7939/160 S. The table shows the milling template no.: 11812718 and the VARIANT drilling jig S-dowel. You find the detailed description on page 27. VX security hinges 160 mm VARIANT Drilling jig S-dowel Hinge Milling template Page 27 VX 7939/160 S 11812718 • VX 7939/160 FD S 11812738 • Receivers Aufnahmeelemente Hinge Milling template VX 7601 3D 11812734 11812735 11812736 VX 7601-4 3D 11812734 11812735 11812744 VX 7602 3D 11812734 11812736 VX 7602-4 3D 11812734 11812744 VX 7605 3D 11812734 11812735 11812736 11812742 VN hinges 100 mm VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT Serial drilling Serial drilling Serial drilling Drilling/milling Serial jig Milling jig Serial jig Drilling jig jig hinge jig PA hinge jig jig clamping block clamp clamping block reinforcing- pocket (metal) pocket V 4600 V 3604 V 3604 V 3605 V 3607 dowel Hinge Milling template Page 37 Page 38 Page 42 Page 32 Page 39 Page 33 Page 40 Page 28 VN 1939/100 11822742 frame 11812722 sash VN 1939/100 FD 11822742 frame 11812737 sash VN 2828/100 11812731 VN 2929/100 11812724 VN 3839/100 11812722 Special jig on request VN 3839/100 FD 11812737 Special jig on request VN 3849/100 11812724 Special jig on request VN 3939/100 11812722 • • • • • • VN 3939/100 FD 11812737 • • • • • • VN 3939/100 FD-27 11812743 • • • • • • VN 3939/100 FV 11812722 • • • • • • • VN 3939/100 FV FD 11812743 • • • • • • • VN 4739/100 11812722 • VN 4739/100 FD 11812737 • VN 4739/100 FV 11812722 • • VN 4739/100 FV FD 11812743 • • VN 3949/100 11812724 • • • • • VN 7748/100 11812724 VN 7938/100 11812722 VN 7938/100 FD 11812737 VN 8849/100 11812724 VN 8939/100 11812722 VN 8939/100 FD 11812737 VN 8939/100 FD-27 11812743 VN 8939/100 FV 11812722 • VN 8939/100 FV FD 11812743 • VN 9939/100 11812722 VN 9949/100 11812724 INSTALLATION AIDS From the hinge to the drilling jig... 7 VARIANT sash parts for rebated doors BAKA VARIANT Serial VARIANT VARIANT VARIANT universal PA drilling jig Replacement drilling jig drilling jig drilling jig drilling jig sash 13/15 drilling jig S-dowel reinforcing- 13/15 V 0026 dowel Hinge Milling template Page 45 Page 29 Page 34/35 Page 31 Page 27 Page 28 V 0020 • • • V 0020 RK • • • V 0026 (WF) • • V 0026 RK WF • • V 0030 11812701 V 0036 11812713 V 0037 11812703 V 0037 WF 11812727 V 0037 RK WF 11812727 V 0037 WF S 11812727 • V 0037 WF FV 11812727 • V 0037 WF FV S 11812727 • • Standard version Standard version, 2 drilling jigs and 2 distance tubes additionally necessary VARIANT sash parts for unrebated doors Hinge Milling template V 0046 11812714 V 0080 11812725 V 0087 11812726 V 0087 WF 11812728 INSTALLATION AIDS From the hinge to the drilling jig... 10 VARIANT frame parts for wooden frames BAKA VARIANT Serial VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT universal PA drilling jig serial drilling serial drilling/milling serial jig milling jig serial jig serial drilling jig drilling jig frame jig hinge drilling jig jig clamping block clamp clamping block drilling jig 13 / 15 13 / 15 pocket (metal) PA hinge V 3604 V 3604 V 3605 V 3607 V 4600 pocket Hinge Page 45 Page 29 Page 36 Page 37 Page 38 Page 32 Page 39 Page 33 Page 40 Page 42 V 3100 (WF) • • • • • • • • • V 3200 (WF) • • • V 3400 (WF) • • • • • • • • • V 3400 RK WF • • • • • • • • • V 4100 (WF) • • • • • • • • V 4200 WF • • V 4400 (WF) • • • • • • • • V 4400 WF FV • • • • • • • • V 4700 WF • V 4700 WF FV • VARIANT frame parts for steel frames Receiver VARIANT Blind rivet steel frame serial tongs GBM 30 drilling jig V 8100 WF U / V 8000 WF U Hinge Page 41 Page 71 V 8000 (WF) • V 8000/18 WF • V 8000 WF FV • V 8000 WF U • • V 8100 (WF) • V 8100/18 WF • VARIANT rising hinges BAKA VARIANT Serial Serial VARIANT VARIANT VARIANT VARIANT VARIANT universal PA drilling jig drilling jig serial drilling serial drilling/milling serial jig milling jig drilling jig drilling jig sash frame jig hinge drilling jig jig clamping block clamp 13 / 15 13 / 15 13 / 15 pocket (metal) PA hinge V 3604 V 3604 V 3605 pocket Hinge Milling template Page 45 Page 29 Page 34 Page 36 Page 37 Page 38 Page 32 Page 39 Page 33 V 5135 11812703 • • • • • • • • V 5150 • • • • • • • • • V 8535 11812703 V 8550 • • • Receiver VARIANT Blind rivet steel frame serial tongs GBM 30 drilling jig V 8100 WF U / V 8000 WF U Hinge Page 41 Page 71 V 8100 RK WF • V 8100 WF U • • V 8700 • V 9000 (WF) • V 9100 (WF) • INSTALLATION AIDS From the hinge to the drilling jig... 11 VARIANT-3D hingesystem Hinge Milling template V 7888 WF 11812728 V 7602 3D 11822743 Door bolt Door bolt Milling template no. 205 11822731 no. 206 11822731 no. 207 11822731 Receivers VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT VARIANT serial drilling serial drilling PA drilling/milling serial jig milling jig serial jig serial drilling rebate-hole jig hinge jig drilling jig jig clamping block clamp clamping block jig drilling jig pocket (metal) PA hinge V 3604 V 3604 V 3605 V 3607 V 4600 pocket Receiver Page 37 Page 38 Page 29 Page 32 Page 39 Page 33 Page 40 Page 42 Page 30 Serie V 3600 • • • Serie V 3610 • • • Serie V 3630 • • • Serie V 3650 • • • V 3604 • • V 3604/20 V 3604/21,5 V 3605 • • • V 3607 • V 3608 V 4600 • • Standard version Special version INSTALLATION AIDS From the hinge to the drilling jig... 12 INSTALLATION AIDS From the hinge to the drilling jig... 15 BAKA entrance door hinges BAKA BAKA BAKA BAKA BAKA BAKA BAKA BAKA BAKA BAKA PA Plug-in Plug-in ball bearing milling jig ball bearing drilling jig serial Drilling/milling ball bearing drilling jig 20 drilling jig drilling jig location 2D 20 location 3D 20 drilling jig jig location 2D 20 2D 20 FD drilling jig sash milling jig sash sash 20 3D 20 drilling/milling frame frame Rahmen 20 2D 20 sash frame jig 3D 20 frame Hinge Page 47 Page 54 Page 54 Page 55 Page 52 Page 53 Page 50 Page 51 Page 56 Page 57 BAKA C 1–20 WF • • • BAKA C 2–20 WF • • • BAKA 2D 20 • • • • BAKA 2D 20 FD • • • • BAKA 2D 20 RZ 57 • • • • BAKA 2D 20 FD RZ 57 • • • • BAKA 3D 20 A • • • • BAKA 3D 20 Plus • • • • BAKA 3D 20 FD Plus • • • • BAKA protect 3D entrance door hinges BAKA BAKA BAKA BAKA milling jig ball bearing drilling/milling ball bearing 2D 20 location jig location sash milling jig protect drilling/milling 2D 20 sash frame jig frame Hinge Page 52 Page 53 Page 58 Page 59 BAKA protect 3D • • • • BAKA protect 3D FD • • • • SIKU 3D hinges SIKU 3D SIKU 3D SIKU 3D SIKU 3D drilling jig ball bearing ball bearing Telescope simultaneous location location serial fitting drilling jig drilling jig drilling jig simultaneous separate simultaneous fitting fitting fitting Hinge Page 61 Page 62 Page 63 Page 64 K 1010 • • • • K 1110 • • • • K 1210 • • • • K 1015 • • • • K 1115 • • • • K 1215 • • • • K 2020 • • • • K 2120 • • • • K 2025 • • • • K 2125 • • Standard version Special version INSTALLATION AIDS From the hinge to the drilling jig... 16 Multi 3D hinges Multi 3D Multi 3D drilling jig drilling jig VN 3030 VN 3041 simultaneous simultaneous fitting fitting Hinge Page 65 Page 66 VN 3030 • VN 3032 Special jig VN 3040 Special jig VN 3041 • VN 3130 Special jig VN 3330 Special jig Multi 2D hinges Multi 2D drilling jig VN 5046 simultaneous fitting Hinge Page 67 VN 5045 VN 5046 • Special jig for ER profile VN 5133 VN 5134 INSTALLATION AIDS From the hinge to the drilling jig... 17 INSTALLATION AIDS From the hinge to the drilling jig... profile overview drilling jigs for K hinges (M-Z) 20 Marquardt 156/7 151/7 166 168 158 158 169 Miran Osmo-pane compress 172 173 165 167 257/7,5 257/7,5 170 Osmo-pane comtess 172 172/7 173 173/7 165 167 157 157 170 Petal 156/7 151/7 165 157 157 170 Phoenolit 156 151 165 167 157 157 170 170 Pirmat 156/7 151/7 166 168 158 158 169 169 Plastalum 155 155/7 152 152/7 165 Plus Plan 155/7 152/7 166 158 158 169 Polyval 172/7 166 168 158 158 169 Pozzi 155/7 152/7 165 PRIMO 256/6,5 266/7,0 PURAL 169 170 Rehau 701 156 151 166 168 258/6,0 258/6,0 169 169 Rehau 702 156 151 165 167 257/6,0 257/6,0 170 170 Rehau 703 156 151 165 157 157 170 170 Rehau 705 257/5,5 257/5,5 Rehau 709 156/7 Rehau 730 156/7 151/7 165 167 257/6,5 257/6,5 170 Rehau 735 172/7 173/7 Roplasto 256/7-6,5 257/6,0 257/6,0 170 Roth PU 155 152 166 168 169 Salamander-universal 156 152 165 167 257/6,5 257/6,5 169 170 Salamander-central sealing 156 151 165 167 257/8,0 257/8,0 169 170 Schüco AS, M + A 255/7-6,0 152/7 266/6,0 168 258/6,0 258/6,0 169 169 Siku-Plast 156 151 165 167 157 157 170 170 Stabidur 156/7 151/7 165 157 157 Stöckel-Twin Step 156/7 151/7 165 167 157 157 169 170 Tehalit 256/7-6,0 257/6,5 257/6,5 Thyssen-rim sealing 156/7 151/7 165 167 257/6,5 257/6,5 169 170 Thyssen-compact 156/7 151/7 165 167 257/6,5 257/6,5 169 170 Thyssen-central sealing 156/7 151/7 165 167 257/6,5 257/6,5 169 170 Thermetic 156/7 151/7 165 167 157 157 170 170 Trocal 900 256/6,5 155/7 152 165 167 257/6,5 257/6,5 170 Vekaplast-Softline 155/7 152/7 165 257/5,5 257/5,5 169 Vollkutherm 155/7 152/7 157 157 Hinge K 3172 WF K 3172/7 WF K 3174 WF K 3176 WF K 3176/L WF K 3172 K 3172/7 K 3173 K 3173/7 K 3174 K 3175 WF K 3176 K 3176/L K 3177 WF K 3178 WF Profil Example: You want to mount the hinge K 3173 on the profile Vekaplast-Softline (Veka). According to the table the drilling jig 152 fits exactly for this attachment. INSTALLATION AIDS From the hinge to the drilling jig... profile overview drilling jigs for K hinges (M-Z) 21 K 3281 K 3281/C K 3179 WF K 3273 K 3273/7 K 3276 K 3276/L K 3283 K 3285 K 3285/18,5 K 3282 K 3282/C K 3150 Special jig This overview does not claim to be complete. For unlisted profiles we kindly ask for your inquiry with attached cross-section drawing and profile sample. 182 184 184 161 161 191 162 160 160 190 162 181 174 183 183 160 160 190 162 181 174 183 183 160 160 190 162 181 160 183 183 160 160 190 162 181 160 183 183 160 160 190 162 185 182 283/7,5 283/7,5 161 161 191 162 160 160 160 190 162 161/7 184 184 161 161 191 174/7 161 161 191 162 160 160 160 190 162 260/7,5 260/7,5 262/8,0 161 161/7 161 161 191 162 185 181 160 183 183 160 160 190 162 185 181 160 183 183 160 160 190 162 185 174 162 174 174/7 162 181 274/7-8,0 183 183 260/8,5 260/8,5 190 262/8,0 174/7 183 183 160 160 160 190 162 161 161 161 191 162 181 160 283/7,5 283/7,5 160 160 190 162 185 181 160 183 183 160 160 190 162 185 182 161 184 184 161 161 191 262/6,0 181 160 183 183 160 160 190 162 185 181 160 183 183 160 160 190 162 160/7 183 183 160 160 190 162 160 160 160 190 162 160 283/7,5 283/7,5 160 160 190 162 160 283/7,5 283/7,5 160 160 190 162 160 283/7,5 283/7,5 160 160 190 262/8,0 181 160 183 183 160 160 190 162 281/5,5 260/8,5 283/7,0 283/7,0 260/7,5 160 190 262/8,0 260/7–7,5 283/6,5 283/6,5 160 160 190 262/7,0 181 183 183 160 160 190 163 INSTALLATION AIDS From the milling template to the hinge... 22 Hundreds of milling jigs are designed for the different types of fittings. There are more than 40 different types only for SIMONSWERK hinges. The table below shows the suitable hinges for the jigs. The required cutter Ø are determined in the technical data of the hinges. The jigs are designed for collar ring Ø 30 mm. Example: You own the milling jig no. 11812719. According to the table you can mill the pockets for the sash parts VX 0028/160, VX 0029/160, VN 0028/160, VN 0029/160 and VN 0048/160 with it. Milling template Hinge 11812701 V 0030 11812703 V 0034 V 0035 V 0037 11812704 QR 100 11812709 VS 0049 VS 2929 11812710 VS 0039 11812711 VS 1900 11812713 V 0036 11812714 V 0046 11812718 VX 0039/160 VN 0038/160 VN 0039/160 11812719 VX 0028/160 VX 0029/160 VN 0028/160 VN 0029/160 VN 0048/160 11812720 VX 0028/120 VX 0029/120 VN 0028/120 VN 0029/120 VN 2800/120 VN 2900/120 11812722 VX 0039/100 VN 0038/100 VN 0039/100 VN 0039/100 FV 11812723 VX 0039/120 VN 0039/120 11812724 VX 0029/100 VN 0029/100 VN 0048/100 VN 0049/100 VN 2900/100 11812725 V 0080 11812726 V 0087 11812727 V 0037 WF V 0037 WF FV Milling template Hinge 11812728 V 0087 WF V 7888 WF 11812731 VX 0028/100 VN 0028/100 VN 2800/100 11812733 QR 70 11812734 VX 7601 3D 11812735 VX 7601-4 3D 11812736 VX 7602 3D VX 7602-4 3D VX 7605 3D 11812737 VX 0039/100 FD VN 0039/100 FD 11812738 VX 0039/160 FD VN 0038/160 FD VN 0039/160 FD 11812741 BAKA 3D 20 11812742 VX 7605 3D 11812743 VX 0039/100 FD-27 VN 0039/100 FD-27 VN 0039/100 FD FV 11812744 VX 7601-4 3D VX 7602-4 3D 11822717 VN 1900/160 11822721 VN 1900/120 11822727 VX 0059/120 VN 0059/120 11822728 VN 5900/120 11822729 VX 0059/160 VN 0059/160 11822730 VN 5900/160 11822731 Door bolt 205 Door bolt 206 Door bolt 207 11822732 BAKA 2D 20 11822742 VN 1900/100 11822743 V 7602 3D INSTALLATION AIDS VARIANT serial drilling jig 25 Serial drilling jig VN/VS 3800/160 With this VARIANT serial drilling jig, the frame drilling for VARIANT VN- and VS-hinges can be made on block frames and blind frames. The jig set consists of: 2 drilling jigs 1 connecting rod 2 stops 1 stop-tube 1 drill bit Ø 8.8 mm 1 set ring 1 fitting instruction Fitting steps: 1. Adjust serial drilling jig to corresponding sash part (see adjustment-table). The clearance on the hinge side is given by the jig. 2. Set stop-tube according to right- or left-hand application. 3. Drill frame with drill bit Ø 8.8 mm. 4. Screw in and align frame parts. 5. Hang-on door. To be used for: VN 3838/160 VN 3838/160 FD VN 3848/160 VS 3800 12 0 12 0 25 9 14 35 Dimensions according to DIN 18101 Adjusting dimensions 1 3 5 2 46 Drill bit 8.8 sash partA INSTALLATION AIDS VARIANT drilling jig 26 Drilling jig VN 8900/160 U With this drilling jig, the drilling for an additional receiver (blind rivet nut M 10) can be made on an existing steel frame. The jig set consists of: 1 drilling jig 1 drill bit Ø 6.5 mm 1 fitting instruction Fitting steps: 1. Fix new frame part in steel frame. 2. Place drilling jig in installed frame part and align vertically by means of set screw. 3. Pre-drill frame with drill bit Ø 6.5 mm, remove drilling jig and proceed with drill bit 12.1 mm. 4. Scrape out drilling holes for blind rivet nut. 5. Install blind rivet nut M 10 by using blind rivet tongs. 6. Put steel ring on frame pins and screw in tightly. 7. Hang-on door. To be used for: VN 8938/160 U VN 8948/160 U Drill bit 6.5 INSTALLATION AIDS VARIANT drilling jig 27 Drilling jig security-dowel With this drilling jig, the drilling for the security-dowels of VARIANT S-hinges can be made. The jig set consists of: 1 drilling jig 1 drill bit Ø 12.5 mm 1 fitting instruction Fitting steps: 1. Position drilling jig in milling-slot. 2. Drill holes for S-dowels by using drill bit Ø 12.5 mm. To be used for: V 0037 WF S V 0037 WF FV S VS 0039 S VN 3738/160 S VN 3738/160 FD S VN 7939/160 S VN 7939/160 FD S VN 8938/160 S VN 8938/160 FD S VX 7939/160 S VX 7939/160 FD S Please specify hinge type when ordering. D ri ll bi t 12 .5 24 INSTALLATION AIDS VARIANT rebate-hole drilling jig 30 Rebate-hole drilling jig With this jig, the rebate-hole can be drilled in casing frames for the use of hinge pockets. The jig set consists of: 1 drilling jig Fitting steps: 1. Drill frame holes, rebore to Ø 7.2 mm if necessary. 2. Insert frame part in drilling holes. 3. Slide on drilling jig and carry out drilling by using drill bit Ø 10 mm. To be used for: Hinge pockets series: V 3600 V 3610 V 3630 V 3650 10 20 D ril l b it Note: Drill the 2 pin holes for the frame parts first with VARIANT drilling jig. INSTALLATION AIDS VARIANT drilling jig 31 Replacement drilling jig V 0026 With this VARIANT replacement drilling jig, doors with VARIANT V0020 hinges can be replaced by 3-part VARIANT hinges V 0026 WF and V 0026. The jig set consists of: 1 drilling jig 1 fixing mandrel 1 drill bit Ø 6.8 mm 1 set ring 1 fitting instruction Fitting steps: 1. Remove sash part V 0020. 2. Place drilling jig on the overlap. 3. Fix drilling jig by means of the supplied mandrel through the upper drilling bush. 4. Clamp drilling jig and drill 2nd hole for V 0026 WF or V 0026. (drill bit Ø 6.8 mm, distance 71 mm) 5. Screw in V 0026 WF or V 0026. To be used for: V 0026 WF V 0026 D rill bit 9 6.8 INSTALLATION AIDS VARIANT drilling/milling jig 32 Drilling/milling jig V 3604 With this drilling/milling jig, the drilling and milling for clamping block V 3604 can be made. The jig set consists of: 1 drilling/milling jig 1 drill bit Ø 7.2 mm 1 set ring 1 fitting instruction Fitting steps: 1. Determine hinge position on frame. 2. Place and clamp drilling/milling jig according to right- or left hand-application. The clearance on the hinge side is given by the jig. 3. Drill holes for frame parts with drill bit Ø 7.2 mm. 4. Mill frame by using cutter Ø 12 mm (collar ring Ø 30 mm). 5. Put-in clamping block. 6. Insert frame part and clamp with allen screw. To be used for: V 3100 (WF) V 3400 (WF) V 4100 (WF) V 4400 (WF) V 5150 V 5135 VS 3900 VN 3939/100 VN 3939/100 FD VN 3939/100 FD-27 VN 3949/100 VN 3938/160 VN 3938/160 FD VN 3948/160 Note: Order special jig to attach V 3604/20 and V 3604/21.5! When ordering drilling/milling jig, please specify width of frame-lining. INSTALLATION AIDS Serial drilling jig 35 Serial drilling jig sash 13/15 Application as drilling jig sash 13/15 (page 34), but with 2 additional drilling jigs for the mounting of V 0026 (WF). Please order 2 drilling jigs and 2 spacer tubes separately! To be used for: V 0020 V 0026 (WF) V 5150 V 8550 A 1-13 A 2-13 A 1-15 A 2-15 B 1-13 B 1K-13 B 1-15 B 2-15 C 1-15 WF C 2-15 WF R L R L R L R L 22 0. 5 22 0. 5 14 35 71 71 Dimensions according to DIN 18101 9 Drill bit 6.8 Note: Additional drilling jigs for the application of a 3rd hinge are available on request. INSTALLATION AIDS Serial drilling jig 36 Serial drilling jig frame 13/15 With this serial drilling jig, door and window frames can be drilled separately. The jig set consists of: 2 drilling jigs 1 connecting rod 12 x 2200 mm 2 stops 1 drill bit Ø 6.8 mm 1 set ring 1 fitting instruction Fitting steps: 1. Position drilling jigs and stops onto connecting rod. 2. Align first stop to upper door rebate and fasten. This drilling jig can be works adjusted according to DIN 18101 on request. 3. Adjust both drilling jigs to the position as requested and fasten also. The clearance on the hinge side is given by the jig. 4. Fix the second stop at the same distance from the lower drilling jig as the first stop from the upper drilling jig. The jig is thereby adjusted for right- and left-hand application. If necessary, open frame drilling to 7.2 mm if receivers are to be used. To be used for: V 3100 (WF) V 3200 (WF) V 3400 (WF) V 4100 (WF) V 4200 WF V 4400 (WF) V 5135 V 5150 A 1-13 A 2-13 A 1-15 A 2-15 B 1-13 B 1K-13 B 1-15 B 2-15 C 1-15 WF C 2-15 WF Note: Specify requested drilling bushing position! - Drilling bushes vertical: Upwards of 26 mm casing-frame thickness - Drilling bushes in 9° position: Up to 26 mm casing-frame thickness 22 22 25 3 25 3 14 35 Dimensions according to DIN 18101 Note: Additional drilling jigs for the application of a 3rd hinge are available on request. 18.5 Drill bit 6.8 18 Drill bit 6.8 9 INSTALLATION AIDS VARIANT serial drilling jig 37 Serial drilling jig hinge pocket (metal) With this serial drilling jig, the drilling for VARIANT hinge pockets of series V 3600 and V 3610 can be made. The jig set consists of: 2 drilling jigs 1 drill bit Ø 7.2 mm 1 drill bit 10 mm 1 connecting rod 12 x 1963 mm 1 fitting instruction Fitting steps: 1. Glue inlays on drilling jig. The thickness of the inlay depends on the frame-construction and the height of the applied hinge pocket. Drilling measure for mill-in hinges (sashes): 18.5 mm! 2. Push drilling jig onto connecting rod, adjust to specified measure and fasten. See drawing for standard measure. The connecting rod lies on the rebate and serves as upper stop. Applicable for right- and left-hand, in case jig is adjusted to German standard. The clearance on the hinge side is given by the jig. This drilling jig can be works adjusted according to German standard DIN 18101. To be used for: V 3100 (WF) V 3400 (WF) V 4100 (WF) V 4400 (WF) V 5135 V 5150 VS 3900* VN 3939/100 VN 3939/100 FD VN 3939/100 FD-27 VN 3949/100 VN 3938/160* VN 3938/160 FD* VN 3948/160* * To drill VS 3900, VN 3938/160, VN 3948/160, VN 3938/160 FD, order 2 drilling jigs, 2 spacer tubes "long" and 1 connecting rod 2200 mm additionally. 22 22 25 3 25 3 14 35 Dimensions according to DIN 18101 20 18.5-20.5 Drill bit 7,2 D ril l b it 10 Spacer bloc Note: When ordering drilling jig, please specify width of frame-lining. Individual drilling jigs for the mounting of other hinges are available on request. INSTALLATION AIDS VARIANT serial jig 40 Serial jig clamping block V 3607 With this serial drilling jig, the drilling and milling for clamping block V 3607 can be made. The jig set consists of: 2 drilling/milling jigs 1 square tube 2 stops 1 drill bit Ø 7.2 mm 1 set ring 1 fitting instruction Fitting steps: 1. Clamp serial jig on frame. The clearance on the hinge side is given by the jig. 2. Drill holes for frame parts with drill bit Ø 7.2 mm. 3. Carry through milling with cutter Ø 12 mm (collar ring Ø 30 mm). 4. Put-in clamping blocks. 5. Insert frame parts and fasten with Allen screw. To be used for: V 3100 (WF) V 3400 (WF) V 4100 (WF) V 4400 (WF) VS 3900* VN 3939/100 VN 3939/100 FD VN 3939/100 FD-27 VN 3938/160* VN 3938/160 FD* * Order special jig for drilling VS 3900, VN 3938/160, VN 3948/160, VN 3938/160 FD! 22 22 25 3 25 3 14 35 V 3607 V 3607 Dimensions according to DIN 18101 19 12 20 7.2 Note: Order special jig for fitting V 3608! When ordering drilling jig, please specify width of frame-lining. This serial jig will be works adjusted according to German standard DIN 18101. INSTALLATION AIDS VARIANT serial drilling jig 41 Serial drilling jig V 8100 WF U/V 8000 WF U With this VARIANT serial drilling jig, the drilling for new receivers (blind rivet nut M 10) can be made on steel frames existing in the building. The jig set consists of: 2 drilling jigs 1 connecting rod 12 x 1963 mm 2 stops 1 drill bit Ø 6.5 mm 1 fitting instruction Fitting steps: 1. Adjust drilling jig. 2. Clamp adjusted drilling jig on the the steel frame. The clearance on the hinge side is given by the jig. 3. Pre-drill frame with drill bit Ø 6.5 mm, remove drilling jig and proceed with drill bit Ø 12.1 mm. 4. Scrape out drilling hole for blind rivet nut. 5. Install blind rivet nut M 10 by using blind rivet tongs. 6. Put steel ring on frame pins and screw in tightly. 7. Hang-on door. To be used for: V 8100 WF U V 8000 WF U 18.5 Drill bit 6.5 INSTALLATION AIDS VARIANT serial drilling jig 42 Serial drilling jig V 4600 With this serial drilling jig, the frame drilling for hinge receiver V 4600 can be made. The jig set consists of: 2 drilling jigs 1 connecting rod 12 x 2200 mm 2 stops 1 drill bit Ø 13.5 mm 1 fitting instruction Fitting steps: 1. Clamp drilling jig on frame. The clearance on the hinge side is given by the jig. 2. Drill holes with drill bit Ø 13.5 mm. 3. Assemble hinge receiver V 4600 on casing frame and screw in frame parts. 4. Hang-on door. To be used for: V 4700 WF V 4700 WF FV VN 4739/100 When ordering drilling jig, please specify width of frame-lining. 14 35 25 8. 5 25 8. 5 V 4600 V 4600 Dimensions according to DIN 18101 18.5 Drill bit 13.5 INSTALLATION AIDS BAKA drilling jig 45 Universal drilling jig 13/15 Compact drilling jig made of solid light metal with long-life, hardened steel bushes for fast simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 6.8 mm 1 set ring 1 wind-in cup Ø 13 mm 1 wind-in cup Ø 15 mm 1 fitting instruction Fitting steps: 1. Verify that the handle of the drilling jig is correctly fitted. The drilling bushes to be used must be on the right of the handle. If not, refit handle. 2. Place sash in frame, pull completely to hinge side and clamp. The clearance of 3 mm on the hinge side is given by the jig. 3. Determine hinge position, place on drilling jig and drill holes for threaded pins. 4. Remove sash and screw in frame and sash parts by using wind-in crank or electric drill. 5. Align hinge parts and hang-on sash. To be used for: V 3120 (WF) V 3220 (WF) V 3420 (WF)* V 5135* V 5150* V 8550* A 1-13 A 2-13 A 1-15 A 2-15 B 1-13 B 1K-13 B 1-15 B 2-15 C 1-15 WF C 2-15 WF * only for use with receiver 9 Drill bit 6.8 D ril l b it 6. 8 Note: See page 70 for jig connector INSTALLATION AIDS BAKA drilling jig 46 PA drilling jig 13/15 Solid drilling jig made of high-quality material with long-life, hardened steel bushes for fast simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 6.8 mm 1 set ring 1 wind-in cup Ø 13 mm 1 wind-in cup Ø 15 mm 1 fitting instruction Fitting steps: 1. Place sash in frame, pull completely to hinge side and clamp. The clearance of 3 mm is given by the jig. 2. Determine hinge position, place on drilling jig and drill holes for threaded pins. 3. Remove sash and screw in frame and sash parts with wind-in crank or electric drill. 4. Align hinge parts and hang-on sash. To be used for: A 1-13 A 2-13 A 1-15 A 2-15 B 1-13 B 1K-13 B 1-15 B 2-15 C 1-15 WF C 2-15 WF Drill bit 6.8 D ril l b it 6. 8 Note: See page 70 for jig connector INSTALLATION AIDS BAKA drilling jig 47 PA drilling jig 20 Solid drilling jig made of high-quality material with long-life, hardened steel bushes for fast simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 8.8 mm 1 set ring 1 wind-in cup Ø 20 mm 1 fitting instruction Fitting steps: 1. Place sash in frame, pull completely to hinge side and clamp. The clearance of 3 mm is given by the jig. 2. Determine hinge position, place on drilling jig and drill holes for threaded pins. 3. Remove sash and screw in frame and sash parts with wind-in crank or electric drill. 4. Align hinge parts and hang-on sash. To be used for: C 1-20 WF C 2-20 WF 9 Drill bit 8.8 D ril l b it 8. 8 Note: See page 70 for jig connector INSTALLATION AIDS BAKA drilling jig 50 Drilling jig BAKA 3D 20 sash With drilling jig BAKA 3D 20 sash, the sash drilling can be carried through specially for BAKA 3D 20. The jig set consists of: 1 drilling jig 1 drill bit Ø 8.8 mm 1 set ring 1 wind-in cup Ø 20 mm 1 fitting instruction Fitting steps: 1. Mill slots and drill holes in frame by using BAKA drilling/milling jig 3D 20. 2. Fix drilling jig BAKA 3D 20 sash in milling slot. 3. Place sash in frame, pull completely to hinge side and clamp. 4. Drill sash holes with drill bit Ø 8.8 mm, screw in sash parts with wind-in crank or electric drill. 5. Align hinge parts and hang-on sash. To be used for: BAKA 3D 20 A 9 D ril l b it 8. 8 INSTALLATION AIDS BAKA serial drilling jig 51 Serial drilling jig sash 20 With this drilling jig, entrance doors can be drilled separately. The jig set consists of: 3 drilling jigs 1 connecting rod 12 x 2200 mm 2 swivelling stops 1 drill bit Ø 8.8 mm 1 set ring 1 wind-in cup Ø 20 mm 1 fitting instruction Fitting steps: 1. Push drilling jigs and stops onto connecting rod. 2. Align 1. stop to upper door rebate and fasten. 3. Adjust all drilling jigs to the position as requested and fasten also. 4. Fix 2. stop at the same distance from the lower drilling jig as the first stop from the upper drilling jig. The jig is thereby adjusted for right- and left-hand application. 5. Transfer adjustment measures to frame jig. To be used for: C 1-20 WF C 2-20 WF BAKA 3D 20 A 9 Drill bit 8.8 Note: Individual drilling jigs for the application of other hinges are available on request. The drilling jig is suitable for overlap thicknesses up to max. 22 mm and produces a clearance of 3 mm in connection with the frame jig. INSTALLATION AIDS BAKA milling jig 52 Milling jig BAKA 2D 20 sash With the milling jig BAKA 2D 20 sash, the sash slots can be milled for the hinges listed below. The jig set consists of: 1 milling jig 1 milling template 2D 20 sash 20/30 1 fitting instruction Fitting steps: 1. Clamp milling jig on sash, insert milling template and mill 1st slot. 2. Shift milling template in the milling jig and mill 2nd slot. 3. After milling release the quick-release clamp and remove milling jig. cutter: Ø 20 mm collar ring: Ø 30 mm To be used for: BAKA 2D 20 BAKA 2D 20 FD BAKA 3D 20 Plus BAKA 3D 20 FD Plus BAKA protect 3D BAKA protect 3D FD 32 20 Note: Templates for the following combinations (cutter/collar ring) are also available as accessories: milling template 2D 20 sash 16/30 milling template 2D 20 sash 16/27 milling template 2D 20 sash 20/27 INSTALLATION AIDS BAKA serial drilling jig 55 Ball bearing location drilling jig frame 20 With this drilling jig, entrance door frames can be drilled separately. The jig set consists of: 3 drilling jigs 1 square tube with ball bearing location catch 2 stops 1 drill bit Ø 8.8 mm 1 set ring 1 wind-in cup Ø 20 mm 1 fitting instruction Fitting steps: 1. The end stops must be adjusted separately for right- or left-hand and then are to be placed in the frame rebate. 2. Adjust ball bearing location drilling jig to sash jig. 3. Clamp ball bearing location drilling jig on profile. The clearance of 4 mm on the hinge side is given by the jig. 4. Carry through drilling (drill bit Ø 8.8 mm). 5. Screw in frame parts according to required compression and align vertically. 6. Insert sash and install pin. To be used for: C 1-20 WF C 2-20 WF BAKA 2D 20 BAKA 2D 20 FD 25/28 Drill bit 8.8 Note: Individual drilling jigs for the application of other hinges are available on request. INSTALLATION AIDS BAKA drilling/milling jig 56 Drilling/milling jig 3D 20 frame With this drilling/milling jig, the 5 rebate holes and the milling slot can be made for the hinges listed below. The jig set consists of: 1 drilling/milling jig 1 drill bit Ø 6.0 mm 1 set ring 1 fitting instruction Fitting steps: 1. Determine hinge position. 2. Clamp drilling/milling jig on frame. The clearance of 4 mm on the hinge side is given by the jig. 3. Drill frame holes (drill bit Ø 6.0 mm). 4. Mill slot with: cutter: Ø 16 mm collar ring: Ø 30 mm 5. Insert receiver and fix with fastening pins. To be used for: BAKA 3D 20 A BAKA 3D 20 Plus BAKA 3D 20 FD Plus 16 18/21 Note: Overlap width 15 mm: BAKA drilling/milling jig 3D 20 frame/15 Overlap width 18 mm: BAKA drilling/milling jig 3D 20 frame/18 INSTALLATION AIDS BAKA ball bearing location drilling/milling jig 57 Ball bearing location drilling/milling jig 3D 20 frame With this serial drilling/milling jig, the 5 rebate holes and the milling slots can be made for the hinges listed below. Simple jig adjustment without measuring due to ball bearing location catches. The jig set consists of: 3 drilling/milling jigs 1 square tube with ball bearing location catch 2 stops 1 drill bit Ø 6.0 mm 1 set ring 1 fitting instruction Fitting steps: 1. The end stops must be adjusted separately for right- and left-hand and then are to be placed in the frame rebate. 2. Adjust ball bearing location drilling/milling jig to sash jig. 3. Clamp ball bearing location drilling/milling jig on timber profile. The clearance of 4 mm on the hinge side is given by the jig. 4. Drill frame holes (drill bit Ø 6.0 mm). 5. Mill slot with: cutter: Ø 16 mm collar ring: Ø 30 mm 6. Insert receivers and fix with fastening pins. To be used for: BAKA 3D 20 A BAKA 3D 20 Plus BAKA 3D 20 FD Plus 16 18/21 Note: Overlap width 15 mm: BAKA ball bearing location drilling/milling jig 3D 20 frame/15 Overlap width 18 mm: BAKA ball bearing location drilling/milling jig 3D 20 frame/18 INSTALLATION AIDS K drilling jig 60 Drilling jig for hinges on PVCu profiles With these drilling jigs, the drilling can be made for the combination of the corresponding PVCu profile and the associated hinge. The jig set consists of: 1 drilling jig required drill bits 1 fitting instruction Fitting steps: 1. Place sash in frame. 2. Apply spacer blocs for the required clearance as prescribed by the profile manufacturer. 3. In case the overlap is not placed on the frame surface due to the sealing, corresponding inlays must be inserted between overlap and frame. 4. Determine hinge position and drill holes. 5. Screw-on or screw-in hinges. To be used for: all K-hinges InlaySpacer bloc Inlay Note: The drilling jigs must be adjorned to the PVCu profile and the individual hinge (see pages 18-21). The drilling jigs can also be equipped with a stop-plate on request. The plate is placed on the sash for drilling. See page 70 for jig connector INSTALLATION AIDS SIKU 3D drilling jig 61 Drilling jig simultaneous fitting Solid drilling jig made of high-quality, fibreglass reinforced material with long-life, hardened steel bushes for simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 5 mm 1 Allen key SW 4 (blind plugs) 1 fitting instruction Fitting steps: 1. Place sash in frame. Apply spacer blocs for the clearance as prescribed by the profile manufacturer. 2. Determine hinge position and clamp drilling jig. 3. Drill holes by using drill bit Ø 5 mm. To be used for: K 1010 K 1110 K 1015 K 1115 K 1210 K 1215 K 2020 K 2120 K 2025 K 2125 Please indicate the hinge type at time of order! Inlay INSTALLATION AIDS SIKU 3D ball bearing location drilling jig 62 Ball bearing location drilling jig simultaneous fitting With this serial drilling jig the door leaf and frame can be fitted rationally and simultaneously. A rugged square tube connects 3 solid drilling jigs with integrated ball bearing location catch, automatically fixing the position. Applicable for right- and left-hand. The jig set consists of: 3 drilling jigs 6 eye bolts 1 square tube 2 end stops 1 drill bit Ø 5 mm 1 Allen key SW 4 (blind plugs) 1 fitting instruction Fitting steps: 1. Adjust the end stops so that they are the same in relation to the top and bottom jig. The jig can now be used for right- and left-hand. 2. Adjust the 3 drilling jigs individually according to the ball bearing location catch on the square tube. 3. Place sash in frame and apply spacer blocs for the clearance as prescribed by the profile manufacturer. 4. Position and clamp serial jig on sash. 5. Drill holes by using drill bit Ø 5 mm. To be used for: K 1010 K 1110 K 1015 K 1115 K 1210 K 1215 K 2025 K 2120 K 2025 K 2125 Please indicate the hinge type at time of order! Inlay INSTALLATION AIDS MULTI 3D drilling jig 65 Drilling jig VN 3030 simultaneous fitting Compact drilling jig made of solid light metal with long-life, hardened steel bushes for fast simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 12.0 mm 1 drill bit Ø 3.0 mm 1 Allen key 3 mm 1 Allen key 4 mm 1 fitting instruction Fitting steps: 1. Place sash in frame. Insert spacer bloc for the clearance on the hinge side. 2. Determine hinge position, clamp-on drilling jig and drill holes. 3. Install frame and sash part. Tighten clamping screws. 4. Hang-on door. To be used for: Multi 3D hinge VN 3030 3116 Drill bit 12 Drill bit 3 3 Inlay INSTALLATION AIDS MULTI 3D drilling jig 66 Drilling jig VN 3041 simultaneous fitting Compact drilling jig made of solid light metal with long-life, hardened steel bushes for fast simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 12.0 mm 1 drill bit Ø 5.2 mm 1 drill bit Ø 3.0 mm 1 Allen key 3 mm 1 Allen key 4 mm 1 fitting instruction Fitting steps: 1. Place sash in frame. 2. Determine hinge position, fix drilling jig by means of attached pins between sash and frame and drill holes. 3. Install frame and sash part. Tighten clamping screws. 4. Hang-on door. To be used for: Multi 3D hinge VN 3041 5 1619.5 31 5.2 3 12Drill bit Drill bit Drill bit INSTALLATION AIDS MULTI 2D drilling jig 67 Drilling jig VN 5046 simultaneous fitting Compact drilling jig made of solid light metal with long-life, hardened steel bushes for fast simultaneous fitting. The jig set consists of: 1 drilling jig 1 drill bit Ø 9.2 mm 1 drill bit Ø 5.2 mm 1 drill bit Ø 3.0 mm 1 Allen key 4 mm 1 fitting instruction Fitting steps: 1. Place sash in frame. 2. Determine hinge position, fix drilling jig by means of attached pins between sash and frame and drill holes. 3. Install frame and sash part. Tighten clamping screws. 4. Hang-on door. To be used for: Multi 2D hinge VN 5046 Note: Special drilling jig required for stainless steel profiles. Drill bit 5.2 Drill bit 3 31 16 Drill bit 9.2 26.5 INSTALLATION AIDS Accessories 70 Jig connector The jig connector is used to combine several drilling jigs and two stops on a tube to make up a serial jig and thereby to drill the hinge bores at the same vertical position in large series production. The jig set consists of: 1 connecting tube 12 x 2200 mm 4 eye bolts for 2 drilling jigs 2 swivelling stops 1 fitting instruction Fitting steps: 1. Screw the eye bolts to the drilling jigs and connect with the tube. The drilling bushes to be used must be placed to the right or centre of the two eye bolts. Before a stop block is pushed onto each end of the tube, the swivelling stops must be combined with the stop blocks. When the stop is now fastened to the tube, the stop wings remain slewable. Starting with one stop wing, adjust the drilling jigs to the desired hinge intervals and fasten. As viewed from the last drilling jig, adjust the 2nd stop to the same distance "A" as the first stop, by which the drilling patterns for "right- or left-hand" must be taken into account (see drawing). 2. Place jig on the frame and press the drilling jigs firmly to the overlap. Ensure that the respective stop wings are in contact with the upper overlap of the door leaf. Fold back the stop wing which is not required. Drill all holes in one position of the jig, considering "right- or left-hand". To be used for: all universal drilling jigs all K-drilling jigs BAKA PA drilling jig 13/15 BAKA PA drilling jig 20 VARIANT PA drilling jig hi ng e di st an ce A hi ng e di st an ce A end stop "right" end stop "left" Note: One set is designed for 2 drilling jigs. For further drilling jigs, 2 eye bolts each must also be ordered. INSTALLATION AIDS Accessories 71 Blind rivet tongs GBM 30 With this special blind rivet tongs, the retrofitting receiver blind rivet nut M 10 is retrofitted to steel frames existing in buildings. Fitting steps: 1. Close tongs completely. 2. Set threaded sleeve with scale to "zero" (red marking line is zero position). 3. Set the threaded sleeve with scale to the specified stroke (see nut pack), e.g. M 10 x 12 x 16 - 5 - 5.5; 3 1/4 revolutions; fasten threaded sleeve firmly with counternut. 4. Open tongs completely. Pull out drill spindle completely. 5. Press blind rivet nut with the head end to the threaded mandrel and hold firmly. Then push in the drill spindle, by which the blind rivet nut is screwed onto the threaded mandrel. (Caution: The nut must be screwed completely on.) 6. Insert the screwed-on blind rivet nut fully into the frame bore (at right angles). Press the tongs together. Riveting is complete and the blind rivet nut is fixed. 7. The threaded mandrel is released from the fastened blind rivet nut by pulling out the drill spindle. To be used for: VN 3738/160 VN 3738/160 FD VN 3738/160 S VN 3738/160 FD S VN 3748/160 VN 8938/160 U VN 8948/160 U VN 4739/100 VS 3700 V 8100 WF U V 8000 WF U V 4700 WF INSTALLATION AIDS Accessories 72 Wind-in cup With the wind-in cup, hinges can be screwed in simply and rationally without scratching the surfaces of the hinges and the respective part. Available for knuckle diameter: • 8 mm • 10 mm • 13 mm • 15 mm • 20 mm The wind-in cup can be used with the wind-in crank (see page 73) or with an electric drill. To be used for: VARIANT hinges BAKA drill-in hinges K hinges INSTALLATION AIDS 75 Your SIMONSWERK-partner: SIMONSWERK GmbH Bosfelder Weg 5 D-33378 Rheda-Wiedenbrück Phone + 49 (0) 52 42 / 4 13-0 Fax + 49 (0) 52 42 / 4 13-2 60 Internet:www.simonswerk.de eMail: [email protected] 11 /2 00 1/ 75 00 Ke y- no .: 11 98 50 08 0 Hinges & Things Ltd. Burcot Works, Spring Street, Tipton, West Midlands DY4 8TF Phone 0121 522 2848 Fax 0121 557 7042 Internet:www.hinges-things.co.uk eMail: [email protected]