ABSA 5th Class Exam Study Set 2025-2026 with Solutions, Exams of Power Plant Engineering

A comprehensive study set for the absa 5th class exam, covering a range of topics with verified solutions for the 2025-2026 period. It includes questions and answers related to smoke detectors, standpipe systems, fire hazards, sds/msds, gas cylinders, emergency plans, electrical circuits, welding, feedwater treatment, and boiler operations. The material is presented in a question-and-answer format, making it useful for exam preparation and review. It also covers topics such as backflow prevention, water sampling, and various types of valves and controls used in boiler systems. This study set is designed to help power engineers and related professionals prepare for their certification exams.

Typology: Exams

2025/2026

Available from 09/15/2025

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ABSA 5th Class Study Set With Complete Solutions
100% Verified 2025-2026!!
A smoke detector using a short beam carried between the light source and receiver,
both mounted in one ceiling-mounted unit, is known as: - ANSWER>>A spot type
photo-electric detector
In a dry standpipe system, how is the supply valve operated? - ANSWER>>manually, by
remote control, or automatically.
In a building of high fire hazard, how many square meters below one sprinkler may be
protected? - ANSWER>>6.5
SDS/MSDS are written by the __________________. - ANSWER>>Manufacturer
Dropping a gas cylinder could lead the cylinder to _________________. -
ANSWER>>become a rocket like projectile
The upper explosive limit of a hydrocarbon is the ________________. -
ANSWER>>maximum amount of vapour in a given volume to ignite
An emergency plan should include the ________________.
1. number of, and who is, first aid trained
2. location and number of first aid kits
3. a health and safety program
4. on-site emergency team
5. rehabilitation services - ANSWER>>1,2,4
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ABSA 5th Cla 10 ss Stu0% Veridy fied 2025Set With Complet-2026!! e Solutions

A smoke detector using a short beam carried between the light source and receiver,both mounted in one ceiling-mounted unit, is known as: - ANSWER>>A spot type photo-electric detector In a dry standpipe system, how is the supply valve operated? -remote control, or automatically. ANSWER>>manually, by

In a building of high fire hazard, how many square meters below one sprinkler may beprotected? - ANSWER>>6.

SDS/MSDS are written by the __________________. - ANSWER>>Manufacturer Dropping a gas cylinder could lead the cylinder to _________________. -ANSWER>>become a rocket like projectile

The upper explosive limit of a hydrocarbon is the ________________. -ANSWER>>maximum amount of vapour in a given volume to ignite

An emergency plan should include the ________________.

  1. number of, and who is, first aid trained
  2. location and number of first aid kits
  3. a health and safety program4. on-site emergency team
  4. rehabilitation services - ANSWER>>1,2,

If a mixture has too much vapour to ignite it is known as a ____________ mixture. -ANSWER>>Rich

The __________ fuse is the only fuse for ratings exceeding 30 amperes. -ANSWER>>Cartridge type

A motor that has an extra winding in the stator to give added torque is called a: -ANSWER>>Split-phase motor

A GFI works on comparing __________ on different sides of the circuit. -ANSWER>>Current

What are some types of bearings in electric motors?

  1. thrust bearings
  2. sleeve bearings
  3. pre-lubricated bearings
  4. ball bearings
  5. combined roller and thrust bearings - ANSWER>>2,3, Bearings are the most common point of failure of an electric motor. What type ofbearings may a motor have? - ANSWER>>sleeve, ball

What does the results of a hardness test indicate in welding?of the welded joint ANSWER>>The strength

Welding flash is ______________.IR rays ANSWER>>a burn to the eyeballs from excessive UV or

A weld made from both sides of the joint between two pieces of metal is? -ANSWER>>A double weld

What type of weld defects can a fluorescent penetrant or dye penetrant test detect? -ANSWER>>defects that reach the surface

What must a power engineer ensure before allowing any welding to take place in one ofhis/her vessels?

  1. the equipment must be isolated
  2. the equipment should be free from combustible or dangerous gases
  3. low voltage lighting should be available
  4. the welder should be tested for the type of weld they will be performing -ANSWER>>1,2,

Personal protective equipment that a person carrying out welding would need to wearincludes:

  1. welding goggles
  2. safety shoes
  3. dark, heavy clothing
  4. hardhat or skullcap
  5. flameproof gloves -adequate ANSWER>>2,3,4,5 welding goggles on their own are not

A manufacturer's welding procedure shall ___________________. -qualified under the applicable code ANSWER>>be

What is the purpose of a "penetrameter"? -sensitivity and clarity of a radiograph. ANSWER>>It gives an indication of the

A welder's certificate is usually good for what period of time? - ANSWER>>18 months What does a tensile test tell about a weld? -the minimum ultimate strength. ANSWER>>It tells if the weld specimen has Each pass of a welding rod produces ____________. - ANSWER>>A weld bead In welding a coated electrode _______________. -protects the molten metal from air ANSWER>>stabilizes the arc and

When a softener has sat idle for a period of time, the operator should? -a pre-start rinse. ANSWER>>Do

  1. The sample has to stay at operating temperature - ANSWER>>1,2, The TDS, total dissolved solids test is carried out with ________. - ANSWER>>a meter A more modern method of ridding a boiler of dissolved solids is: - ANSWER>>continuousblowdown

Which of the following chemical compounds are involved in the "exchange" stage of theregeneration cycle of a softener?

  1. CaHCO3 (Calcium Bicarbonate)
  2. MgSO4 (Magnesium Sulphate)3. NaCl (Sodium Chloride)
  3. Ca SO4 (Calcium Sulphate)
  4. MgHCO3 (Magnesium Bicarbonate) - ANSWER>>1,2,3,4, If a sample of feedwater is being subjected to a hardness test and hardness is present,it will turn what color? - ANSWER>>Red

Water impurities are counter-acted using:

  1. chemical methods2. thermal methods
  2. internal methods
  3. external methods5. mechanical methods - ANSWER>>1,2,

Pot feeders inject the chemicals in extremely slowly and over a long period of time.(True/False) - ANSWER>>False

The molybdate test can be done using:

  1. a titration
  2. a meter
  3. only a boiler water sample4. a comparator
  4. only a softener sample - ANSWER>>1,2, When doing maintenance on a softener, the zeolite should be? - ANSWER>>Kept most Written communication is _______. -workplace communication ANSWER>>often the preferred method of

A PFD is ____________________. -(Process flow diagram) ANSWER>>A schematic of the process flow of a plant

Large volumes of water are usually filtered by what means?

  1. Cartridge filters
  2. Filter Aid filters
  3. Settling ponds
  4. Sand beds - ANSWER>>3, The P&ID shows ______________. - ANSWER>>details of all components in a plant

Which of the following are necessary for complete combustion of a fuel?

  1. enough air must be supplied
  2. the temperature of the furnace must be high enough3. there must be enough water in the boiler
  3. enough time must be allowed for the fuel to burn
  4. the safety valve must be properly set6. the air and fuel must be thoroughly mixed together - ANSWER>>1,2,4,

How can the draft through a natural draft furnace be increased? -ANSWER>>increasing the temperature of the stack

Steam traps are usually located a) at the highest point of a steam line b) at the highest point of a hot water linec) at the lowest point of a hot water line d) at the lowest point of a steam linee) at the hottest point of a steam line - ANSWER>>D

Welding together DN 50 and smaller pipe is usually done by: -welded method ANSWER>>socket

The methods usually used to connect pipe together are:

  1. welding
  2. glands
  1. screwed fittings
  2. flanges - ANSWER>>1,3, Ring joint gaskets are a) round in cross-section b) flat c) square in cross-sectiond) oval in cross-section e) hollow - ANSWER>>d A method of backflow prevention which makes use of a separation between the freeflowing discharge of a potable water pipe and an open or non-pressure receiving vessel is called __________ backflow prevention method. - ANSWER>>air gap Problems associated with flush valves (flushometers) include:
  3. Valve won't flush
  4. Valve flushes too long
  5. Valves doesn't flush long enough
  6. Flush is noisy
  7. Float frequently requires adjusting - ANSWER>>1,2,3,

Why are the inlet vanes of a centrifugal refrigeration compressor held shut whenstarting the unit? - ANSWER>>it reduces the starting torque

The most widely used refrigerant control, which consists of a bellows or a diaphragmchamber connected to a temperature sensing bulb by means of a small capillary tube is a/an - ANSWER>>thermostatic expansion valve How would you know that you have introduced enough refrigerant to a new system? -ANSWER>>You added the amount recommended by the factory and the bubbles disappeared in the sight glass. If a compressor won't start, yet the motor is operational, what may be the cause? -ANSWER>>Coupling sheared or broke

Compared to a halide torch detector, it will only detect system leaks if the refrigerantcontains chlorine. (T/F) - ANSWER>>True

The part of a mechanical seal, that prevents axial leakage, is: - ANSWER>>O-ring A compressor, that utilizes start/stop capacity control: -an electric motor ANSWER>>must be fitted with

Additives to the oila) should have minimal effect on all other characteristics b) will always have a major effect on the pour point c) should be utilized minimallyd) are not a part of many lube oils e) do not at any time loose their activity once in action use of the oil - ANSWER>>A Compressed air entering the microturbine is compressed in the __________. -ANSWER>>Axial flow compressor

Synchronizing of a standby generator set is usually performed -ANSWER>>automatically

The normal supply pressures of the compressed air used for starting the engine is about_________kPa. - ANSWER>>

What is the usual voltage of a ICE generator set starting system? - ANSWER>>12v One bar of pressure in the SI system is: - ANSWER>>100 kPa The operating element of an automatic sprinkler head may be a heat sensitive bulb or: -ANSWER>>Soldered link

A complete electrical circuit must be ______________________. - ANSWER>>continuous When a welder becomes qualified for a welding procedure they are issued_____________. - ANSWER>>A performance qualification card

The two overall types of weld testing and inspection are? -non-destructive ANSWER>>Destructive and

In welding, what do the results of a hardness test indicate? -the welded joint ANSWER>>the strength of

During the regeneration of a sodium zeolite softener, what happens to the elementalimpuritites that are attached to the zeolite? - ANSWER>>They are exchanged for sodium Conditions which can occur within the boiler are ___________ -corrosion, sludge, foaming ANSWER>>scale,

Combustion of a fuel in a boiler furnace: -of excess air ANSWER>>should be done with a minimum

What is a hydrostatic test? -for strength and leaks. ANSWER>>A way in which pressure vessels can be tested

How often do burner and fan motors which uses standard bearing normally requirelubrication? - ANSWER>>Yearly

On a hot water boiler, the pressure differential between the operating pressure and thesafety relief valve set pressure must be (at a minimum):

  1. 25% of operating pressure
  2. 125% of operating pressure
  3. 69 kPa
  4. 25% of the safety relief valve set pressure - ANSWER>>3, 4 In hot water boiler operation the maximum operating temperature should never exceed:- ANSWER>>121 degrees celsius

A substance, which will absorb humidity inside a boiler during dry lay up is: -ANSWER>>Activated alumina

When draft is produced by natural means: - ANSWER>>cooler air surrounding the boilerincreases draft

Combustible components of coal are: - ANSWER>>Carbon, hydrogen, Sulphur The following are causes of furnace explosions except

  1. main fuel valve closed when the burner flame is lost
  2. insufficient purge
  3. burners lit from hot refractory
  4. effects of corrosion
  5. admission of fuel before ignition source - ANSWER>>3,4, Which grade of oil below is the most popular for domestic and small commercialboilers? - ANSWER>>Grade 2

Inclined manometer as compared to the U manometer is what? -accurate. ANSWER>>More

How can the draft through a natural draft furnace be increased? -the temperature of the stack ANSWER>>Increase

The major function of a gas burner is: - ANSWER>>provision of O2 - fuel contact The minimum distance from furnace to oil storage tank is: - ANSWER>>2 feet

With respect to a burner with 3 fixed capacity nozzles,the secondary and tertiarynozzles are lighted by: - ANSWER>>Primary burner

Ethane is a constituent of natural gas and forms a percent volume of: -ANSWER>>10-20%

An interrupted pilot does what? -extinguishes after the main flame is established. ANSWER>>Lights, completes a trial, and

A very popular packaged boiler gas burner is the: - ANSWER>>Ring burner An intermittent pilot does what? -with it. ANSWER>>Lights the main flame and remains on

Before atomization can occur, heavy oils are heated to approximately _____ degrees C. -ANSWER>>

A fuel storage tank must be located a minimum of ____ away from the furnace -ANSWER>>2 feet

A disadvantage of a refractory burner is: - ANSWER>>High initial cost Maximum static pressure in a fuel oil line is about what? - ANSWER>>35 KPA A gas fired burner is burning fuel and operating properly a) it will have a blue flame with short yellow tips b) the furnace will pulsatec) there will be no turbulence

d) it will have a long bright yellow flame e) the induced draft fan can be shut off - ANSWER>>A In a forced draft system, the furnace pressure is: -pressure ANSWER>>Above atmospheric

Copper and copper alloy piping and tubing is not used in power plants when: -ANSWER>>Temperature is a prime factor.

Pipe is manufactured in two main categories, welded and a) threaded b) soldered c) brazedd) flanged e) seamless - ANSWER>>E Steam traps are installed below the ________________ point in the system. -ANSWER>>lowest

The expansion bend has the advantage over the expansion joint for one of the followingreasons: - ANSWER>>There is little chance of leakage

Piping expansion is controlled by:

  1. anchoring the pipe at both ends to prevent movement
  2. installing a corrugated expansion joint in the line
  3. installing an expansion bend in the line4. securing the pipe at both ends and providing hangers at five metre intervals -