Assignment 2 Mechanism Design, Assignments of Machine Design

The machine below in Figure 1.1 can be used to push boxes in a factory. The dimensions shown are in centimeter (cm). The driver link 2 is at 125° and it is rotating at 100 rpm in clockwise direction. Do the following.

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2020/2021

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The machine below in Figure 1.1 can be used to push boxes in a factory. The
dimensions shown are in centimeter (cm). The driver link 2 is at 125° and it is rotating
at 100 rpm in clockwise direction. Do the following.
Figure 1.1: A box-pushing system
(a) Use the Grashof’s Criterion to determine the relevant type of the four-bar
mechanism labeled ABCD. Can the driver link rotate fully?
(5 marks)
(b) Analyze the mobility of the machine. Where is a good place to locate the
actuator?
(3 marks)
(c) Use the position analysis to determine the angles 𝜽𝟒, 𝜽𝟔 and 𝒓𝟕. The units are
in degrees () and m.
(12 marks)
(d) Use the velocity analysis to find the angular speed 𝜔4 and linear velocity 𝑣𝐸.
Use rpm as the unit for angular speed. Positive rotation if it is in counter-
clockwise (CCW). How do you verify your answers?
(5 marks)
𝑟
3
=120
𝑟
2
=30
𝑟
4
=70
𝑟
6
=150
2
𝒓
𝟏
𝒓
𝟐
𝒓
𝟑
𝒓
𝟒
𝒓
𝟓
𝜽
𝟔
𝜽
𝟒
𝜽
𝟑
𝒓
𝟔
𝑟
5
=20
𝜽
𝟐
A
B
C
D
E
𝝎
𝟐
𝜔
2
=100 𝑟𝑝𝑚 𝐶𝑊
𝒓
𝟕
pf3
pf4
pf5
pf8
pf9

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Download Assignment 2 Mechanism Design and more Assignments Machine Design in PDF only on Docsity!

The machine below in Figure 1.1 can be used to push boxes in a factory. The

dimensions shown are in centimeter (cm). The driver link 2 is at 125° and it is rotating

at 100 rpm in clockwise direction. Do the following.

Figure 1.1: A box-pushing system

(a) Use the Grashof’s Criterion to determine the relevant type of the four-bar

mechanism labeled ABCD. Can the driver link rotate fully?

(5 marks)

(b) Analyze the mobility of the machine. Where is a good place to locate the

actuator?

(3 marks)

(c) Use the position analysis to determine the angles 𝜽

𝟒

, 𝜽

𝟔

and 𝒓

𝟕

. The units are

in degrees () and m.

(12 marks)

(d) Use the velocity analysis to find the angular speed 𝜔

4

and linear velocity 𝑣

𝐸

.

Use rpm as the unit for angular speed. Positive rotation if it is in counter-

clockwise (CCW). How do you verify your answers?

(5 marks)

3

2

4

6

2

𝟏

𝟐

𝟑

𝟒

𝟓

𝟔

𝟒

𝟑

𝟔

5

𝟐

A

B

C

D

E

𝟐

2

𝟕

SOLUTION

POSITION:

VELOCITY:

clc

clear

close all

theta2real = 125; % deg

𝜽

𝟔

hold on

pusher = [C E]

plot(pusher(1,:), pusher(2,:), 'k-','linewidth',3)

% floatpoint = [B X C];

% plot(floatpoint(1,:), floatpoint(2,:), 'k-','linewidth',3)

axis equal

%% Velocity

disp('Myszka''s method')

w2 = - 100; % rpm CW

w2rps = w2*pi/

theta3 = theta3real; theta4 = theta4real; theta2 = theta2real;

w3 = - w2((L2sind(theta4 - theta2))/(L3*sind(gamma)))

w4 = - w2((L2sind(theta3 - theta2))/(L4*sind(gamma)))

w6 = - w4(L4cosd(theta4))/(L6*cosd(theta6))

v7 = - L4w4sind(theta4) + L6w6sind(theta6)

%% Check velocity

disp('Vector Method')

Mat34 = [L3sind(theta3) - L4sind(theta4);-L3cosd(theta3) L4cosd(theta4)];

V2 = L2w2rps[-sind(theta2);cosd(theta2)];

w34 = Mat34\V2;

w34 = inv(Mat34)*V2;

w3 = w34(1)

w4 = w34(2)

% Slider-crank

theta6 = - theta6;

Mat67 = [L6sind(theta6) 1;-L6cosd(theta6) 0];

V4 = L4w4[-sind(theta4);cosd(theta4)];

wv = inv(Mat67)*V4;

w6 = wv(1)

v7 = wv(2)

The Output:

BD = 118.22 cm

gamma = 71.522

theta3real = 41.664

theta4real = 113.19

theta6 = 17.196

L7 = 115.73 cm

B =

C =

D =

E =

points =

2

cos 𝜃

2

sin 𝜃

2

3

cos 𝜃

3

sin 𝜃

3

1 𝑥

4 𝑦

4

cos 𝜃

4

sin 𝜃

4

We also know that between BD, we can have another vector

1

2

1 𝑥

4 𝑦

2

cos 𝜃

2

sin 𝜃

2

2

2

= tan

− 1

From here, use the geometry and trigonometry.

− 1

[

2

3

2

4

2

3

]

= cos

− 1

[

2

2

2

]

3

3

4

Next, we find the angle 

4

− 1

[

2

4

2

3

2

4

]

= cos

− 1

[

2

2

2

]

4

Then, with 𝜔

2

100 

30

rps, get the angular velocities of 3 and 4.

2

3

1

4

2

2

−sin 𝜃

2

cos 𝜃

2

3

3

−sin 𝜃

3

cos 𝜃

3

4

4

−sin 𝜃

4

cos 𝜃

4

3

3

−sin 𝜃

3

cos 𝜃

3

4

4

−sin 𝜃

4

cos 𝜃

4

2

2

−sin 𝜃

2

cos 𝜃

2

[

3

sin 𝜃

3

4

sin 𝜃

4

3

cos 𝜃

3

4

cos 𝜃

4

]

3

4

2

2

2

2

[

] {

3

4

3

4

3

4

The second loop CDEF:

4

6

5

7

4

cos 𝜃

4

sin 𝜃

4

6

cos 𝜃

6

sin 𝜃

6

5

7

cos 113. 1863

sin 113. 1863

cos 𝜃

6

sin 𝜃

6

7

Use the y-component:

6

6