Attachments and Support-Boilers and Welding-Article, Essays (high school) of Boilers and Welding

This article is related to Boilers and Welding course in Mechanical Engineering. The article was submitted to Dr. Arun Thakur at Allahabad University. Its main points are: Attachments, Supports, Materials, Pressure, PArts, Minor, Welded, Stress, Values, Fatigue, Analysis

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2011/2012

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ARTICLE D-9
ATTACHMENTS AND SUPPORTS
AD-900 GENERAL REQUIREMENTS
(a) Supports, lugs, brackets, stiffeners, and other
attachments may be welded or stud bolted to the outside
or inside of a vessel wall. All stud bolted attachments
require a detailed fatigue analysis in accordance with
the requirements of Appendices 4 and 5 unless the
conditions of AD-160 are met. Attachments shall con-
form reasonably to the curvature of the shell to which
they are to be attached.
(b) Resistance welded studs may be used for minor
nonpressure attachments only to materials other than
those listed in Table AQT-1 and are prohibited for use
with materials listed in Table AQT-1.
(c) Other types of welds are illustrated in Fig. AD-
912.1 and limitations are given in AD-911 and AD-
912. Minimum weld sizes for the various types shall
conform to Fig. AD-912.1 except for welds covered
by AD-901.1.
(1) All welds joining nonpressure parts to pressure
parts shall be continuous except as permitted in (2)
below. Fillet or partial penetration welds where permit-
ted shall be continuous on all sides.
(2) Welds joining minor attachments
1
to pressure
parts constructed of materials other than those listed
in Table AQT-1 need not be continuous.
(3) Attachments may be welded directly to weld
deposit cladding without restriction.
For clad construction where design credit is taken
for cladding thickness, attachment may be made directly
to the cladding for loadings producing primary stresses
in the attachment weld not exceeding 10% of the design
stress intensity value of the attachment or the cladding
material, whichever is less; for higher loadings there
shall be sufficient attachment welding either directly
to the base metal or to weld overlay cladding to develop
the strength for the primary stress loadings (portions
1
Parts of small size (not over
3
8
in. thick or 5 cu in. volume)
carrying no load or insignificant load requiring no stress calculation
in designer’s judgment, such as nameplates, insulation supports, and
locating lugs.
137
of weld not required for strength, e.g., for weld continu-
ity or sealing, may be welded directly to the cladding).
For other integral clad construction the preceding
practice is a recommended guide with due consideration
to the degree of assurance of the lining bond and the
desired reliability of performance in service.
For applied linings, attachments should generally be
made directly to the base metal or to weld overlay
cladding; careful analysis and tests should be made to
establish the adequacy and reliability of attachment
before making any attachments directly to the lining
(successful experience with similar linings in compara-
ble service may provide a basis for judgment).
(d) For postheat treatment after welding, the fabrica-
tion requirements of the vessel base metal apply.
AD-901 Materials for Attachments to Pressure
Parts
Those attachments welded directly to pressure parts
shall be of a material listed in Part AM. See AF-623
for limitations for quenched and tempered materials.
Exceptions to the material requirements of AF-623.1
are given in the next paragraph. The material and the
deposited weld metal shall be compatible with that of
the pressure part.
Lightly loaded attachments, as defined in AD-912(a),
of nonhardenable austenitic stainless steels conforming
to either SA-240, SA-312, or SA-479 are permitted to
be fillet welded to pressure parts conforming to either
SA-353, SA-553 Type 1 and Type 2, or SA-645.
AD-901.1 Materials for Minor Attachments to
Pressure Parts. Except as limited by AF-623 or for
forged fabrication, AF-741, where no welding is permit-
ted, minor attachments
1
may be of noncertified material
and may be welded directly to the pressure part pro-
vided:
(a) the material is identified and is suitable for
welding;
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ARTICLE D-

ATTACHMENTS AND SUPPORTS

AD-900 GENERAL REQUIREMENTS

(a) Supports, lugs, brackets, stiffeners, and other attachments may be welded or stud bolted to the outside or inside of a vessel wall. All stud bolted attachments require a detailed fatigue analysis in accordance with the requirements of Appendices 4 and 5 unless the conditions of AD-160 are met. Attachments shall con- form reasonably to the curvature of the shell to which they are to be attached. (b) Resistance welded studs may be used for minor nonpressure attachments only to materials other than those listed in Table AQT-1 and are prohibited for use with materials listed in Table AQT-1. (c) Other types of welds are illustrated in Fig. AD- 912.1 and limitations are given in AD-911 and AD-

  1. Minimum weld sizes for the various types shall conform to Fig. AD-912.1 except for welds covered by AD-901.1. (1) All welds joining nonpressure parts to pressure parts shall be continuous except as permitted in (2) below. Fillet or partial penetration welds where permit- ted shall be continuous on all sides. (2) Welds joining minor attachments^1 to pressure parts constructed of materials other than those listed in Table AQT-1 need not be continuous. (3) Attachments may be welded directly to weld deposit cladding without restriction. For clad construction where design credit is taken for cladding thickness, attachment may be made directly to the cladding for loadings producing primary stresses in the attachment weld not exceeding 10% of the design stress intensity value of the attachment or the cladding material, whichever is less; for higher loadings there shall be sufficient attachment welding either directly to the base metal or to weld overlay cladding to develop the strength for the primary stress loadings (portions

(^1) Parts of small size (not over 3 ⁄ 8 in. thick or 5 cu in. volume) carrying no load or insignificant load requiring no stress calculation in designer’s judgment, such as nameplates, insulation supports, and locating lugs.

137

of weld not required for strength, e.g., for weld continu- ity or sealing, may be welded directly to the cladding). For other integral clad construction the preceding practice is a recommended guide with due consideration to the degree of assurance of the lining bond and the desired reliability of performance in service. For applied linings, attachments should generally be made directly to the base metal or to weld overlay cladding; careful analysis and tests should be made to establish the adequacy and reliability of attachment before making any attachments directly to the lining (successful experience with similar linings in compara- ble service may provide a basis for judgment). (d) For postheat treatment after welding, the fabrica- tion requirements of the vessel base metal apply.

AD-901 Materials for Attachments to Pressure Parts Those attachments welded directly to pressure parts shall be of a material listed in Part AM. See AF- for limitations for quenched and tempered materials. Exceptions to the material requirements of AF-623. are given in the next paragraph. The material and the deposited weld metal shall be compatible with that of the pressure part. Lightly loaded attachments, as defined in AD-912(a), of nonhardenable austenitic stainless steels conforming to either SA-240, SA-312, or SA-479 are permitted to be fillet welded to pressure parts conforming to either SA-353, SA-553 Type 1 and Type 2, or SA-645.

AD-901.1 Materials for Minor Attachments to Pressure Parts. Except as limited by AF-623 or for forged fabrication, AF-741, where no welding is permit- ted, minor attachments^1 may be of noncertified material and may be welded directly to the pressure part pro- vided: (a) the material is identified and is suitable for welding;

AD-901.1 1998 SECTION VIII — DIVISION 2 AD-

(b) the material is compatible insofar as welding is concerned with that to which the attachment is to be made; (c) the welds are postweld heat treated when required in Part AF.

AD-902 Materials for Attachments Welded to Nonpressure Parts Attachments welded to nonpressure parts may be of noncertified material, provided the material is identified, is suitable for welding, and is compatible with the material to which attachment is made.

AD-910 TYPES OF ATTACHMENT WELDS

AD-911 For Attachment to Pressure Parts of Materials Listed in Columns 1 and 4 of Table AF-241. Welds attaching nonpressure parts or stiffeners to pressure parts shall be one of the following: (a) a fillet weld not over 1 ⁄ 2 in. (13 mm) leg dimension

and not closer than √ Rts from a gross structural

discontinuity,^2 where R p radius measured normal to the surface from the midwall to the axis of rotation, in. ts p nominal shell thickness, in. (b) a partial penetration weld plus fillet weld; this is limited to the attachment of parts not exceeding 1^1 ⁄ 2 in. (38 mm) thickness; (c) a full penetration groove weld plus a fillet weld on each side; (d) a full penetration butt weld^3 (e) for attachment of support skirts or other supports involving similar attachment orientation, in addition to the weld types of (c) and (d), welds of greater effective throat dimension than 90 deg. fillet welds, as obtained by increased leg dimension or angle and bevel of parts joined, may be used where the effective throat is t min (see Fig. AD-912.1 for illustration). However, the same limitation on thickness as item (b) applies.

(^2) A gross structural discontinuity is a source of stress or strain intensification which affects a relatively large portion of a structure and has a significant effect on the overall stress or strain pattern or on the structure as a whole. Examples of gross structural discontinu- ities are head-to-shell and flange-to-shell junctions, nozzles, and junctions between shells of different diameters or thicknesses. (^3) The prior deposition of weld metal to provide a boss for the butt weld is permissible provided it is checked for soundness by suitable nondestructive examination. The fabricator shall also give due consid- eration to heat treatment of the buildup.

138

AD-912 For Attachment to Pressure Parts of Materials Listed in Columns 2 and 3 of Table AF-241. Welds attaching nonpressure parts or stiffeners to pressure parts shall be one of the following: (a) except as permitted below, fillet welds are permis- sible only for seal welds or for lightly loaded^4 attach- ments with weld size not over 3 ⁄ 8 in. leg dimension

and shall not be located closer than √ Rts from a gross

structural discontinuity; (b) a partial penetration weld plus fillet weld; this is limited to the attachment of parts not exceeding 3 ⁄ 4 in. (19 mm) in thickness; (c) a full penetration groove weld plus a fillet weld on each side; (d) a full penetration butt weld [see footnote 3 to AD-911(d)]; (e) for attachment of support skirts or other supports involving similar attachment orientation, in addition to welds permitted by (d), welds of greater effective throat dimension than 90 deg. fillet welds may be used where the throat is a minimum of t (see Fig. AD-912.1 for illustration). This detail is limited to attachment of parts not exceeding 3 ⁄ 4 in. (19 mm) in thickness unless the attachment weld is double welded.

AD-920 STRESS VALUES FOR WELD

MATERIAL

(a) Attachment weld strength shall be based on the nominal weld area and the design stress intensity values in Part AM and stress criteria in Part AD for the weaker of the two materials joined, multiplied by the following reduction factors: 0.5 for fillet welds such as covered by AD-911(a); 0.75 for partial penetration groove or partial penetra- tion groove plus fillet welds, such as covered by AD- 911(b) and AD-912(b); 1.0 for welds covered by AD-911(c), (d), and (e) and AD-912(c) to (e), inclusive. For welds attaching austenitic stainless steel internals to low alloy steel vessels at design temperatures ex- ceeding 800°F (427°C), the design stress intensity values may be taken equal to the allowable stress values in Division 1, Table 1A of Section II, Part D, for the austenitic material to be attached.

(^4) Weld stress due to mechanical loads on attached member not over 25% of allowable stress for fillet welds and temperature difference between shell and attached member not expected to exceed 25°F shall be considered lightly loaded.

Fig. AD-912.1 1998 SECTION VIII — DIVISION 2

FIG. AD-912.1 SOME ILLUSTRATIVE WELD ATTACHMENT DETAILS AND MINIMUM WELD SIZES (CONT’D)

140

AD-920 PART AD — DESIGN REQUIREMENTS AD-

(b) The nominal weld area for fillet welds is the throat area; for groove welds, the depth of penetration times the length of weld; and for groove welds with fillet welds, the combined throat and depth of penetration, exclusive of reinforcement, times the length of weld.

AD-925 ATTACHMENT WELDS —

EVALUATION OF NEED FOR

FATIGUE ANALYSIS

In applying Condition AP or BP of AD-160, fillet welds and non-full-penetration welds are nonintegral attachments, except that the following welds need not be considered because of the limitations of their use: (a) welds covered by AD-901.1, AD-911(a), and AD- 912(a); (b) welds covered by AD-911(e) and AD-912(e) may be considered integral as covered by Conditions A and B of AD-160.

141

AD-930 DESIGN OF ATTACHMENTS

The effects of attachments, including external and internal piping connections, shall be taken into account in checking for compliance with design criteria.

AD-940 DESIGN OF SUPPORTS

(a) All vessels shall be so supported and the support- ing members so arranged and attached to the vessel as to provide for the maximum imposed loadings. The imposed loadings include those due to pressure, the weight of the vessel and its contents, to machinery and piping loads, wind, earthquake, etc. (see AD-150). Wind and earthquake loads need not be assumed to occur simultaneously. (b) All supports should be designed to prevent exces- sive localized stresses due to temperature changes in the vessel or deformations produced by the internal pressure. (c) The membrane stress intensity in that part of the support within the jurisdiction of this Division [see AG-120(b)] shall not exceed the limits established in Table AD-150.1. (d) Horizontal vessels supported by saddles shall use saddles such that they afford bearing to extend over at least one-third of the shell circumference.