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A comprehensive overview of various brake system components and their troubleshooting procedures. It covers topics such as wheel speed sensors, abs systems, brake fluid inspection, brake pad and rotor maintenance, and proper bleeding techniques for both disc and drum brake systems. The document aims to equip technicians and students with the knowledge to diagnose and repair common brake-related issues, ensuring safe and effective braking performance in vehicles. The information presented can be particularly useful for those pursuing careers in automotive repair, maintenance, or engineering, as it covers a wide range of brake system-related topics that are essential for understanding and servicing modern vehicles.
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On a 3-channel system, which wheels are on the same circuit? - Answer: both rear wheels One way to test an ABS wheel speed signal is to use _____ on your digital multimeter. - Answer: AC volts The key input for the ABS control module comes from the: - Answer: wheel speed sensors ABS speed sensor and sensor rings: - Answer: should not be hammered or tapped on and should always be replaced as a matched set Flexible brake hoses should be replaced: - Answer: when dampness is evident on the hose Which of the following should be used to check for rotor thickness variation: - Answer: Micrometer
After rebuilding a master cylinder, the rod between the master cylinder and booster should be: - Answer: adjusted properly Upon inspecting brake fluid condition, the technician observes the diaphragm in the master cylinder cup is swollen. Which of the following is the most likely cause? - Answer: silicone fluid added to the system When inspecting brake fluid levels, a technician observes low fluid levels. which of the following should be done first? - Answer: Inspect disc brake pads for excessive wear Which of the following is true about most properly functioning anti-lock brake systems? - Answer: The brakes may lock up at speeds less than 10 miles per hour Which of the following is true about bleeding brake lines on most ABS equipped vehicles? - Answer: Most ABS brake lines can be bled like a conventional (non-ABS) system. However, caution must be taken because of the extreme pressure. Most anti-lock brake systems require the removal of the pressure modulator fuse when: - Answer: a "spaced-saver" spare tire is being used and mismatched tires are being installed What does a load sensing proportioning valve do? - Answer: It increases the hydraulic pressure during braking at the rear wheel cylinders when the vehicle is loaded The brakes of a car squeal each time they are applied, which of the following is the LEAST likely source of the noise? - Answer: Glazed brake pads Which of the following is a true statement about proportioning valves? - Answer: They provide better braking balance during hard stops
A common cause of pedal pulsation during brake application is: - Answer: NOT caused by improperly torqued wheels, damaged backing plates, or lubricated shims the car is at reset. When you slowly apply the brake pedal you hear a squeaking noise at the rear of the vehicle. what could cause this noise? - Answer: dry backing plate contact surfaces While test driving a car, the mechanic finds that the right front brake "grabs". The most likely cause of this problem is: - Answer: brake fluid or grease on the brake linings Wheel speed sensors: - Answer: send an A/C signal to the control module Which of the following incorrect service procedures will cause brake lock up? - Answer: Master Cylinder push rod adjusted too long During a road test, you find that when normal breaking pressure is applied the pedal slowly goes to the floor. What is the likely cause of this problem? - Answer: A leaking master cylinder primary piston seal. Before replacing a hydralic brake hose on an ABS equipped vehicle, you should first: - Answer: relieve brake system pressure according to manufacturer procedures When would the pump motor be activated in an anti-lcok brake system with traction assist? - Answer: when brake pedal pulsates There is a scraping sound coming from one rear brake. The sound stops when the brakes are applied. What is most likely the cause of the problem? - Answer: a broken shoe hold-down spring or pin
If a drum brake self-adjuster seizes up, the likely result will be: - Answer: NOT a low pedal, worn or brake drum, or a loose emergency brake cable. After drum brakes have been applied and released, the brake fluid returns to the master cylinder reservoir. What causes it to return? - Answer: brake shoe return springs On a single anchor duo-servo drum brake system, which shoe does most of the braking? - Answer: secondary shoe Which lining does most of the braking on a leading/trailing brake? - Answer: primary shoe This tool is used to? - Answer: Adjust the brake shoes to the drum Which of the following could be a symptom of over-torqued lug nuts? - Answer: A brake pedal pulsation during braking. Which of the following describes the proper sequence to bleed brake lines on most rear wheel drive vehicles: - Answer: RR, LR, RF, LF In disc brake caliper assemblies, the "square cut seal" is usually located: - Answer: In the caliper piston bore When performing a caliper overhaul, what would you use to remove the pistons from the calipers? - Answer: Compressed air Sliding caliper disc brake pads are kept in adjustment by the - Answer: Square cut piston seal When the brakes are applied on a car with disc-drum brakes, a vibration or pulsating movement is felt. What can cause this problem? - Answer: A rotor thickness variation
Which of the following describes the correct sequence for bleeding brake lines on most front wheel drive vehicles? - Answer: RR,LR, RF, LF All of the following are steps in the procedure for servicing a typical dual master cylinder, EXCEPT: - Answer: Clean the master cylinder with a degreasing solvent The brakes of a car tend to drag, which of the following could be the cause? - Answer: A stuck wheel cylinder or caliper piston When repairing damaged brake line, which of the following is correct? - Answer: Replace entire line that is damaged with a new line bent to the right shape using a tube bender A customer complains that the brake pedal slowly moves to the floor when a steady pressure is applied. There is no sign of fluid leakage. Which of the following is the most portable cause of the problem? - Answer: A worn primary cup A car has an excessive amount of pedal travel during brake application, which of he following could be the cause? - Answer: Excessive clearance between the shoes and drum. All of the following procedures, EXCEPT one describe the correct method for bleeding the individual brakes on a car after the master cylinder has been bled: - Answer: The bleeding sequence for all systems begins with the left rear wheel. Which of the following is the LEAST likely cause of one brake dragging? - Answer: A corroded master cylinder bore A car has a spongy pedal. Which of the following could be the cause? - Answer: Air in the system.
Which of the following is not correct in the procedure for preparing a brake rotor for matching?
The rear brakes are dragging after having new linings installed and the drums machined. the most likely cause is the: - Answer: technician use the parking brake to adjust shoes and the cable is stuck When turning brake drums: - Answer: use a dampening strap to reduce chatter Which of the following is NOT a necessary drum brake measurement? - Answer: run-out