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Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Rev No.:^ Page 1 of^2 6
Code: MS – TC
TABLE OF CONTENTS
Code No. Sub- Code Title No. of Page/s Title Page Issuing Authority Preparer and Reviewer MS-TC DDL Management System - Table of Contents Distribution of GRFTL-ERTLS Manual for Coal Analysis
DMRRS - MS Document Masterlist Review and Revision Status – Management System
MS1 Scope 3 1 DOE Mission 2 3 4 DOE Vision GRFTL Mission GRFTL Vision 5 Objective 6 Functions 7 Organizational Structure 8 Quality, Management and Technical Aspects MS2 Normative References 1 1 PNS ISO/IEC 17025: 2 PNS Guide to the Expression of Uncertainty in Measurement and EURACHEM/CITAC Guide CG 4 3 DOE/ERTLS/GRFTL Documents 4 ISO Standard Methods 5 ASTM Standard Methods MS3 Terms and Definitions and Acronyms 3 MS4 Management Requirements 1 Organization 4 2 Management System 2 3 Document Control 3 4 Review of Requests, Tenders and Contracts 2 5 Subcontracting of Tests 1 6 Purchasing Services and Supplies 1 7 Services to the Customer 2 8 Complaints 1 9 Control of Nonconforming Testing Work 1 10 Improvement 1 11 Corrective Action 1 12 Preventive Action 1 13 Control of Records 1 14 Internal Audits 1 15 Management Reviews 1
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Page 2 of 2 Rev No.: 6
Code: MS – TC
TABLE OF CONTENTS
Code No. Sub- Code Title No. of Page/s MS5 Technical Requirements 1 Test Parameters 1 2 Personnel 2 3 Accommodation and Environmental Conditions 1 4 Test Methods and Method Validation 2 5 6 Equipment Measurement Traceability
7 Sampling 1 8 Handling of Test Items 2 9 Assuring the Quality of Test Results 2 10 Reporting the Results of Analysis 2 Annexes OS Organizational Structure 1 Geo-Coal Section 1 2 Technical Management 1 DOE DOE 1 ERTLS ERTLS 1 GRFTL GRFTL 1 GRFTL-LM GRFTL Location Map 1 RAR Responsibilities and Authorities 1 Roles and Responsibilities of Top Management 1 2 Roles and Responsibilities of Quality Manager 1 3 4 Roles and Responsibilities of Supervising SRS/ Assistant Quality Manager Roles and Responsibilities of Senior SRS (First Senior)
5 Roles and Responsibilities of Senior SRS/Document Control Officer
6 & 7 Roles and Responsibilities of Senior Science Research Specialists
8 Roles and Responsibilities of Science Research Specialist II
Roles and Responsibilities of Science Research Specialist I Roles and Responsibilities of Laboratory Technician II Roles and Responsibilities of Laboratory Technician I
TE Laboratory Equipment 1
Department of Energy
ERTLS – Geoscientific Research & Fuel Testing
Laboratory
MANAGEMENT SYSTEM
Page 1 of 6 Rev No.: 11
Code: DMRRS-MS
Document Masterlist, Review and Revision Status
Management Systems
Document Code Document Title Issue Date Review Status Revision Status Review No. Date Reviewed Revision No. Date Revised Title Page GRFTL-ERTLS Manual for Coal Analysis
Issue Page Issuing Authority (^10) - 2014 1 05 - 2015 1 10 - 2014 Preparer & Reviewer Preparer and Reviewer 10 - 2014 1 05 - 2015 1 10 - 2014 MS – TC Table of Contents 01 - 2016 1 05 - 2015 6 01 - 2016 DDL Document Distribution List 11 - 2015 1 05 - 2015 1 11 - 2015 DMRRS - MS Document Masterlist, Review and Revision Status – Management Systems
DMRRS -
CP
Document Masterlist, Review and Revision Status – Coal Procedures
DMRRS -
F
Document Masterlist, Review and Revision Status - Forms
MS1 Scope 11 - 2015 1 05 - 2015 3 11 - 2015 MS2 Normative References 11 - 2015 1 05 - 2015 2 11 - 2015 MS Terms and Definitions and Acronyms
Department of Energy
ERTLS – Geoscientific Research & Fuel Testing
Laboratory
MANAGEMENT SYSTEM
Page 2 of 6 Rev No.: 11
Code: DMRRS-MS
Document Masterlist, Review and Revision Status
Management Systems
Document Code Document Title Issue Date Review Status Revision Status Review No. Date Reviewed Revision No. Date Revised MS4. Management Requirements/ Organization
MS4.2 Management Requirements/ Management System
MS4.
Management Requirements/ Document Control
MS4.
Management Requirement/ Review of Requests, Tenders and Contracts
MS4.5 Management Requirements/ Subcontracting of Tests
MS4.
Management Requirements/ Purchasing Services and Supplies
MS4.
Management Requirements/ Service to the Customer
MS4.8 Management Requirements/ Complaints
MS4.
Management Requirements/ Control of Nonconforming Testing Work
MS4.
Management Requirements/ Improvement
Department of Energy
ERTLS – Geoscientific Research & Fuel Testing
Laboratory
MANAGEMENT SYSTEM
Rev No.:^ Page 4 of 6 11
Code: DMRRS-MS
Document Masterlist, Review and Revision Status
Management Systems
Document Code Document Title Issue Date Review Status Revision Status Review No. Date Reviewed Revision No. Date Revised MS5. Technical Requirements/ Measurement Traceability 10 -^2015 1 05 -^2015 3 10 -^2015 MS5. Technical Requirements/ Sampling
MS5.
Technical Requirements/ Handling of Test Items 11 -^2015 1 05 -^2015 5 11 -^2015 MS5. Technical Requirements/ Assuring the Quality of Test Results
MS5.
Technical Requirements/ Reporting the Results of Analysis 01 -^2017 1 05 -^2015 3 01 -^2017 OS- 01 Organizational Structure of GCS 11 - 2015 1 05 - 2015 5 11 - 2015 OS- 02 Structure of Technical Management 11 - 2015 1 05 - 2015 1 11 - 2015 OS-DOE Organizational Structure of DOE 01 - 2017 1 05 - 2015 3 01 - 2017 OS-ERTLS Organizational Structure ERTLS 01 - 2016 1 05 - 2015 4 01 - 2016 OS-GRFTL Organizational Structure GRFTL 11 - 2015 1 05 - 2015 1 11 - 2015 GRFTL-LM GRFTL Location Map 11 - 2015 1 05 - 2015 2 11 - 2015 RAR Roles and Responsibilities of Top Management
RAR
Roles and Responsibilities of Quality Manager 10 -^2015 1 05 -^2015 5 10 -^2015
Department of Energy
ERTLS – Geoscientific Research & Fuel Testing
Laboratory
MANAGEMENT SYSTEM
Page 5 of 6 Rev No.: 11
Code: DMRRS-MS
Document Masterlist, Review and Revision Status
Management Systems
Document Code Document Title Issue Date Review Status Revision Status Review No. Date Reviewed Revision No. Date Revised RAR Roles and Responsibilities of Supervising Science Research Specialist/Assistant Quality Manager
RAR
Roles and Responsibilities of Senior Science Research Specialist (First Senior)
RAR
Roles and Responsibilities of Senior Science Research Specialist/ Document Control Officer
RAR
Roles and Responsibilities of Analyst/ Senior Science Research Specialist
RAR
Roles and Responsibilities of Analyst/ Senior Science Research Specialist
RAR8 Roles and Responsibilities of Science Research Specialist II
RAR
Roles and Responsibilities of Science Research Specialist I
RAR10 Roles and Responsibilities of Laboratory Technician II
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Page 1 of 3 Rev No.: 3
Code: MS
SCOPE
This Manual defines the mission and vision of the Department of Energy (DOE) and
Geothermal-Coal Section - Geoscientific Research and Fuel Testing Laboratory (GRFTL)
and the objective, functions, and quality, management and technical structures for coal
analysis, which every personnel in the laboratory shall observe and achieve to deliver
competent laboratory services on research and analysis, particularly in carrying out tests
on proximate analysis, calorific value, sulfur, and carbon, hydrogen & nitrogen of coal and
other similar samples.
1.1 DOE Mission
We, at the Department of Energy, in partnership with our stakeholders, shall
improve the quality of life of the Filipino by formulating and implementing policies
and programs to ensure sustainable, stable, secure, sufficient, accessible and
reasonably-priced energy.
In pursuit of this mission, we commit to render efficient service with utmost integrity
and professionalism.
1.2 DOE Vision
Within the next decade, by encouraging greater private sector participation and in
partnership with our stakeholders, we would have:
Achieve total and reliable energization and energy self-sufficiency;
Developed our indigenous and renewable resources;
Actively promoted sustainable and efficient use of energy as well as the
utilization of cleaner energy and technologies;
Developed alternative fuels for commercial applications; and
Successfully implemented reforms in the energy sector which have brought
about a competitive environment, consumer satisfaction and
empowerment.
We are a globally recognized institution for energy policy, research and technology
management with comprehensive data and information systems responsive to the
needs of our stakeholders.
We are a center of excellence, a focused, dynamic, socially responsive,
competent, motivated organization, committed to efficient service with integrity,
nationalism and professionalism, working under an environment of harmony and
respect.
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Page 2 of 3 Rev No.: 5
Code: MS
SCOPE
1.3 GRFTL Mission
We at the GRFTL are committed to support local energy exploration and
development through our modern geological and geochemical research facilities.
We promote consumer protection by enabling the agency to monitor compliance of
petroleum products and alternative fuels to quality and environmental standards.
We shall serve the energy industry, the academe and the public by rendering
quality, responsive and cost-effective analytical and testing services.
1.4 GRFTL Vision
A world - class laboratory that provides highly specialized, professional and
efficient services to its customers.
1.5 Objective
The laboratory shall endeavor to provide analytical and research services to the
line bureaus on exploration and development of energy; quality, responsive and
cost-effective testing and analytical services to customers and continuous training
program to laboratory personnel relevant to present and anticipated tasks of the
laboratory; ensure compliance with the general requirements for competence to
carry out laboratory analysis; and attain international recognition for quality,
management and technical competence.
1.6 Functions
Specifically on coal and related samples, the laboratory conducts analysis on
moisture content, volatile matter, ash and fixed carbon or proximate analysis;
ultimate analysis; calorific value; sulfur content; forms of sulfur; mercury analysis;
ash fusion temperature; hardgrove grindability index; washability; size analysis;
and mineral analysis.
1.7 Organizational Structure
The Geo-Coal Section, is currently composed of 7 warm bodies. The Section acts
as support team to the head of Technical Management. ANNEXES/OS-01.
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Page 1 of 1 Rev No.: 2
Code: MS
NORMATIVE REFERENCES
The standard references used in writing this Manual are:
1.1 PNS ISO/IEC 17025:2005 General requirements for the competence
of testing and calibration laboratories
1.2 PNS Guide to the Expression Quantifying uncertainty in analytical
of Uncertainty in Measurement and measurement
EURACHEM/CITAC Guide CG 4
1.3 DOE/ERTLS/GRFTL documents Organizational structures, bidding
procedure, vision and mission, etc., in
hard or soft copies/DOE intranet serve as
sources for some information in the
Manual
1.4 ISO Standard Methods Procedures on sample preparation and
proximate analysis
1.5 ASTM Standard Methods Procedures on calorific value
determination, sulfur analysis and CHN
analysis
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Rev No.:^ Page 1 of 3 1
Code: MS
TERMS AND DEFINITIONS AND ACRONYMS
In addition to the relevant terms and definitions given in PNS ISO/IEC 17025:2005 and
EURACHEM/CITAC Guide CG 4, which apply to this Manual, some terms used in the
laboratory are operationally defined.
Contract - Any written agreement, e.g., MOA, to provide a
customer with laboratory services, specifically
testing services.
Document - Policy statement, procedure, specification,
calibration data, quality control chart, textbook,
poster, notice, memorandum, software, drawing,
plan, etc. These may be on various media,
whether hard copy or electronic, and they may
be digital, analog, photographic or written.
Management System - Quality, administrative and technical systems
that govern the operations of the laboratory.
Manual - Refers to the GRFTL-ERTLS Manual for Coal
Analysis.
Reference Standards - Coal standards purchased from suppliers.
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
Rev No.:^ Page 3 of 3 1
Code: MS
TERMS AND DEFINITIONS AND ACRONYMS
MOA - Memorandum of Agreement
NPC - National Power Corporation
NPTL - National Petroleum Testing Laboratory
OD - Office of the Director
ODC - Office of the Division Chief
PCV - Petty Cash Voucher
PDC - Personnel Development Committee
PDF - Position Description Form
PM - Procedures Manual
PNOC - Philippine National Oil Company
PR - Purchase Request
RFS - Requisition for Services
RLS - Request for Laboratory Services
RMMSCD - Retail Market Monitoring and Special Concerns Division
SF - System Flowchart
SPVG SRS - Supervising SRS
SRS - Science Research Specialist
SR SRS - Senior SRS
Department of Energy
ERTLS – Geoscientific
Research & Fuel
Testing Laboratory
MANAGEMENT
SYSTEM
01 - (^2017) Page 1 of 4 Rev No.: 8
Code: MS
MANAGEMENT REQUIREMENTS
4.1 Organization
4.1.1 Laboratory for Energy Analysis and Research
Geoscientific Research and Fuel Testing Laboratory (GRFTL) is one
of the two laboratories under Energy Research and Testing
Laboratory Services (ERTLS) which provides specialized technical
services through its modern geological and geochemical research
facilities in support of energy exploration and development as well
as the testing of processed fuels to determine compliance to
Philippine National Standards (PNS). ANNEXES/OS-ERTLS, OS-
GRFTL.
4.1.2 Geo-Coal Section (or Geo-Coal)
Geo-Coal, under GRFTL-ERTLS, is the coal and geothermal water
testing laboratory of the DOE, which manages the country's
exploration, development, utilization, distribution and conservation of
energy. It conducts laboratory analysis and research on coal and
geothermal water samples using ISO and ASTM standard methods.
4.1.3 Location
Geo-Coal is guided by the laboratory’s manuals on management
system policies, systems procedure, work instructions and forms
which are applied in all work activities in its permanent location at
the DOE, Energy Center, Rizal Drive, Bonifacio Global City, Taguig
City, Metro Manila. ANNEXES/GRFTL-LM.
4.1.4 Conflict of Interest
In performing activities, Geo-Coal personnel are guided by the role
of the laboratory and the responsibilities defined in this Manual. The
roles and responsibilities of each position in the laboratory and the
roles and responsibilities of the Director of ERTLS and the Division
Chief of GRFTL are described. These roles and responsibilities will
form the basis for the identification of any potential conflict of interest
in the activities to be involved into or conducted by the laboratory.