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An exam for students enrolled in the higher certificate in engineering in mechanical engineering program at cork institute of technology. The exam focuses on machine systems, specifically pneumatics and hydraulics. It includes five questions covering safety precautions, characteristics of pneumatics, boyle's law, removing water from compressed air, sketching air generation systems, identifying components, calculating pressure drops, and selecting cylinders and hydraulic components.
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(NFQ โ Level 6)
Instructions: Examiners: Mr. Sean Williams Answer four questions. Mr. Manfred Uhlemann All questions carry equal marks. Mr. J. Connelly Mr. R. Simpson
Q1. (a) List five safety precautions associated with compressed air. (5 marks) (b) Identify three positive and two negative characteristics of pneumatics. (5 marks) (c) Give, in your own words, an interpretation of Boyles Law. Use sketches if necessary. (10 marks) (d) Describe the most efficient method of removing water from compressed air. (5 marks)
Q2. (a) Make a neat sketch to show the typical layout of an air generation system. (8 marks) (b) Name the seven predominant components within air generation systems and state their function. (7 marks) (c) Identify two industrial applications where oil free compressed air is required. (5 marks) (d) Name two ways of producing completely oil free compressed air. (5 marks)
Q3. (a) Sketch an inverted bucket drain trap and describe how it works. (9 marks)
(b) Describe the operation of a refrigeration dryer, use a sketch if necessary. (8 marks) (c) Draw the symbols for the following pneumatic components. i. Shuttle valve (OR function) ii. Pressure shuttle valve (AND function) iii. 5/2 valve double pilot operated iv. Service unit v. One way flow control valve (8 marks)
Q4. (a) Using table 1 and table 2 provided, calculate the pressure drop between the compressor and point โAโ on the pipeline shown in figure 1. Pressure at compressor = 8 bar Nominal pipe diameter = 40 mm Airflow, converted to free air = 110 litre per second. (14 marks) (b) State three advantages associated with hydraulic systems. (5 marks) (c) List three types of hydraulic pump in general use. (6 marks)
Q5. (a) A load of 2000 kg is to be lifted. Calculate the diameter of: (i) a pneumatic cylinder if air pressure available = 8 bar (ii) a hydraulic cylinder if hydraulic pressure = 120 bar (12 marks)
(b) Which cylinder would you choose for the task, state the reasons for your selection. (5 marks) (c) Explain the purpose of the following hydraulic components: i. accumulator ii. pump iii. pressure relief valve iv. actuator (8 marks)