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An overview of the 'define' phase within the lean six sigma dmaic (define, measure, analyze, improve, control) methodology. It covers key concepts, techniques, and tools used to define problems and improvement needs in measurable terms. Topics include brainstorming, multivoting, selection matrices, client surveys, checksheets, spreadsheets, graphs (bar, line, pie), flow charts, performance improvement teams, project planning worksheets, stages of team development, and consensus-based decision-making. Structured as a training unit, offering practical guidance and examples for each technique and tool discussed, making it a valuable resource for understanding and implementing the define phase in process improvement projects.
Typology: Study notes
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Table of Contents
Unit 1: Step 1: Define Page1-
Objective: Demonstrate the importance of improvement needs in measurable terms.
Description: STEP 1 demonstrates with data, why this particular improvement need is more important than any other. To accomplish this, we must identify the stakeholders and their needs. We must also measure our performance in meeting those needs. This will enable us to better prioritize improvement opportunities and focus our efforts. Finally, we must establish a preliminary schedule for conducting our improvement activities.
Checkpoints:
The stakeholders’ need(s) were identified. Performance improvement needs may be identified from many sources, including: External or internal customer surveys, reports or discussions, Department or company indicators, Management requests, and Information and ideas from individuals.
Tip It should be clear as to who the stakeholder is, what the need for improvement is, and why improvement is important to this particular stakeholder.
P C D
A
Unit 1: Step 1: Define Page1-
Recommended Tools And Techniques:
Tools commonly used in STEP 1 may include: Checksheet (or spreadsheet) Control Chart Histogram
Graphs Bar Graph Line Graph Pie Chart Techniques that may be helpful include: Brainstorming Consensus Multivoting Priority Management Matrix Process Flow Chart
Project Planning Worksheet Survey Selection Matrix
GOOD
LINE GRAPH
SELECTION MATRIX
PROCESS FLOW CHART STEPWHO^ CUSTOMER^ SUPPLIER Need Supplies Reviews InformationCompletes Order FormSubmits Order Form
Secure Supplier On OerderSend To CustomerForm
Receive Form / InfoReview Form / Info Info Complete?
All OK? Send Payment For Supplies
Problem Impact OnCustomer x Need To Improve xOverall
Additional InfoRequest Receives SuppliesInspects Suppies Notify Supplier
YES
NO
REVIEWNEED COMPLETESUBMIT RECEIVE REVIEW REQUEST SECURESEND RECEIVESINSPECT NOTIFY SEND
PROCESSDESCRIPTION: ORDER SUPPLIES
Unit 1: Step 1: Define Page1-
Brainstorming is a method used by a group of people to produce a large number of creative ideas in a relatively short period of time. It is an effective technique because of two main principles:
How To Brainstorm:
IDEA
Unit 1: Step 1: Define Page1-
Tip When Should You Use Brainstorming?
Brainstorming can be used to: Identify improvement opportunities and/or problem( s). Identify possible countermeasures. (see Step 4: Counter Measures) Identify barriers or aids to implementing action plans. (see Step 4: Counter Measures)
Multivoting is a structured process of voting by a team that helps quickly reduce a list containing a large number of items down to a manageable few (usually four to eight). Multivoting helps the team accomplish a list reduction with a high degree of group consensus. It is often useful to reduce a "brainstormed" list of ideas before discussion takes place in order to move effectively utilize team members time on the more important ideas.
How To Multivote
Unit 1: Step 1: Define Page1-
Unit 1: Step 1: Define Page1-
Problems may come from several sources, including:
It is this combination of "customer" importance and "need to improve" that provides the team a more objective approach for ranking or prioritizing problems.
Unit 1: Step 1: Define Page1-
SCALE:
1 = NONE
2 = LOW
3 = MODERATE
4 = HIGH
5 = EXTREME
1. LIST PROBLEMS: Problems should be:1. Within the team’s ability
to solve.
“object” with a “defect”.
5. OVERALL: Multiply each rowsscore for eachproblem. Theproblem with thehighest score isselected for theQIC Story. 4. DETERMINE NEED TOIMPROVE: The team lists and evaluatesdata or indicators that identifythe problem. Facts are requiredto ensure objective ratings. Forexample, a theme with an extreme
Need to Improve would
be given a score of "
5 ".
3. ASSESS IMPACT ONCUSTOMER: The team determines thelevel of impact this problemhas on the customers orstakeholders listed. Forexample, a problem with high
customer impact would receive a score of “
4 ”.
2. IDENTIFYCUSTOMER ORSTAKEHOLDER: T h e
t e a m
s h o u l d
identify who directlyb e n e f i t s
f r o m
t h e
problem being solved.
(OBJECT WITH DEFECT)
SELECTION MATRIX
Unit 1: Step 1: Define Page1-
Unit 1: Step 1: Define Page1-
A Checksheet (or Spreadsheet) is a form used to collect data. Each checksheet should be custom designed for the purpose desired. A thoughtfully developed checksheet permits the review of data from what, where, when and who viewpoints.
Checksheet Example:
In today’s computer environment, electronic spreadsheets have taken the place of manual checksheets. Electronic spreadsheets have many advantages over the old manual checksheet, including the ability to quickly sort by any collected data category. This sorting can aid the user in graph construction. The basic function remains the same for both checksheets and spreadsheets; and that is, to collect data for what, where, when and who categories that can be later used in trend and summary graphs for problem solving.
TypeB
Monday Tuesday Wednesday Thursday Friday
P.M.
A.M.
P.M.
A.M.
P.M.
A.M.
P.M.
A.M.
Wrong Orders Filled
Type
A
TypeC
TypeD
Totals 41 24 25 20 19
Totals 23 18 19 14 31 9 8 7
15
40
33
41
N = 129
Phone Calls Received on wrong orders by one Representative When: 1/97 Source: Where: FLWho: JCE, x
Unit 1: Step 1: Define Page1-
How To Collect Data
Collect data consistently and honestly, making sure there is enough time for the data- gathering task. Here are some important considerations to help ensure quality data are obtained.
Train Recorders. Your analysis will only be as good as the data you collect. Make sure everyone involved is trained on how to use the form.
Ensure Objectivity. Record the data as seen or formed, being careful not to introduce bias by summarizing or abbreviating what was seen or found. If others are collecting the data, this point must be stressed in the training.
Allow Time. Make sure sufficient time is allowed to collect the data.
Appropriate Time. Ensure the sample or data selected is drawn from a population or period representative of conditions in which the problem occurred.
Unit 1: Step 1: Define Page1-
Graphs are used to visually represent numbers. The type of graph used depends upon the purpose of the analysis and the message to be conveyed. There are three types of graphs that are associated with the seven (7) basic tools.
BAR LINE PIE X X X ^ A title that describes what is portrayed in the graph. X X NA^ ^ A vertical, or Y, axis that represents frequency, units or the indicator. X X NA^ ^ The horizontal, or X, axis represents time (day, month, year, etc.) or by occurrences. X NA^ NA^ ^ The horizontal, or X, axis representing a what, where, or whocategory. X X X ^ Can show the number of data points that are represented. The symbol “n” (i.e. little “n”) is used to represent a sample of a population (e.g., n=50 data points), the symbol “N” (i.e. capital “N”) is used to represent an entire population (e.g., N=496 data points). X X NA^ Can show the average of the data points on the graph. X X NA^ ^ Display a “good arrow” to enable any reviewer to quickly determine what the graph is showing without having to pause and figure it out. X X X ^ Display source boxes indicating when, what and who. X X NA^ Display a target line (as appropriate or known).
Graph Element^ Legend:^ X = element in graphNA= not applicable
Unit 1: Step 1: Define Page1-
Bar Graph Tool (Continued)
How To Construct A Bar Chart
Unit 1: Step 1: Define Page1-
Line Graph (Tool)
The Line Graph displays trends over time. Data points are added in the order in which they occurred. These points are connected by straight lines. For outcome indicator line graphs, the line graph displays outcome performance along with a performance target. Outcome indicator line graphs will also contain a good arrow. (see the below example)
Outcome Indicator Line Graph Example: