Durability of Concrete: Mechanisms, Sulfate and Acid Attack, and Prevention Strategies - P, Study notes of Civil Engineering

The durability of concrete, focusing on chemical and physical deterioration mechanisms such as alkali silica reaction (asr), alkali carbonate reaction (acr), corrosion of metals, and carbonation induced corrosion of reinforcing steel. It also discusses physical mechanisms like freezing and thawing (popouts) and d-cracking. The document further covers sulfate attack and acid attack as deterioration mechanisms and their prevention strategies. It provides an in-depth analysis of the two-step sulfate attack mechanism and the prevention methods, including reducing permeability and using pozzolans.

Typology: Study notes

Pre 2010

Uploaded on 10/18/2008

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Durability
Categories: Chemical and Physical Mechanisms
Deterioration Mechanism Presented:
Chemical: alkali silica reaction (ASR) and alkali
carbonate reaction (ACR), corrosion of
metals, chloride induced reinforcing steel,
and epoxy coated reinforcing steel (ECR),
and carbonation induced corrosion of the
reinforcing steel
Physical: freezing and thawing of the cement paste
and aggregate (popouts)
Deterioration Mechanisms to be Presented:
Chemical: sulfate attack and acid attack
Physical: D-cracking (freezing and thawing
mechanism), and fire damage
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Durability

Categories: Chemical and Physical Mechanisms

Deterioration Mechanism Presented:

Chemical: alkali silica reaction (ASR) and alkali

carbonate reaction (ACR), corrosion of

metals, chloride induced reinforcing steel,

and epoxy coated reinforcing steel (ECR),

and carbonation induced corrosion of the

reinforcing steel

Physical: freezing and thawing of the cement paste

and aggregate (popouts)

Deterioration Mechanisms to be Presented:

Chemical: sulfate attack and acid attack

Physical: D-cracking (freezing and thawing

mechanism), and fire damage

Durability

Sulfate Attack (two step mechanism)

 1 st^ step: concrete exposed to sulfate (SO 3

=) in soil or water, sulfate

diffuses through the cement paste pore water, reacts with the

calcium hydroxide to form hydrated gypsum

(Ca(OH) 2 + SO 3 =^ = CaSO 4 H 2 O))

 2 nd^ step: Gypsum reacts with the monosulfate to form ettringite

(Ca 4 Al 2 O 3  SO 4  12 H 2 O + 2 CaSO 4 + 2O H 2 O

= Cab  Al 2 O 3  3SO 4  32 H 2 O)

Hydrated gypsum to ettringite is an expansive reaction which

creates internal pressure which cracks the hardened cement paste

 (^) Prevention:

reduces the permeability and thus reduce the rate of sulfate ingress

into the hardened cement paste, use pozzolans

reduce the amount of calcium hydroxide, use pozzolans, limit the

amount of C 3 A and thus reduce the amount of monosulfate, use

Type II or Type V cement

Durability

D - cracking - a freezing and thawing mechanism

Occurs in slabs on grade (at pavement joints),

degradation of the coarse aggregate, starts at

the bottom of the slab where the aggregate is

saturated, progresses to the top of the slab

Fire Damage is a function of the exposure

temperature

Surface color of the concrete indicates the

reduction in modulus of elasticity and strength,

and the increase in shrinkage

Field Control

  • (^) Temperature: measurement of the rate of hydration,

typical specification: not less than 50F and not more

than 90F

  • (^) Air content:
    • (^) Normal weight concrete: pressure meter is typically used
    • (^) Pressuremeter: measures the total volume of air voids in the

concrete mixture (entrapped, entrained and air voids in the

aggregate not filled with water)

  • (^) Lightweight concrete: rollometer which measure the amount

of air (entrapped and entrained) in the concrete

Field Control

  • (^) Unit Weight: measures the density of the fresh concrete

mixture, used to determine relative yield

  • (^) Yield a measure of the volume of the concrete produced,

used to determine the relative yield

  • (^) Relative yield: measure of the relative volume of the

concrete produced to the proportioned volume

Greater than 1.00 excessive volume of concrete produced than the

proportioned amount

Less than 1.00 smaller volume of concrete produced than the

proportioned amount

ft

Measured Unit Weight (ft^ )

Total of all the materials batched (lbs ) Yield (ft^ )

3

3

3  

Proportionedvolume(ft^ )

Yield(ft ) Re lative yield 3

3

Field Control

Hardened Properties

 Tensile splitting,

d

2 P

T