Electrical Circuits: Diagnosis and Repair - Course 623, Lecture notes of Law

Electrical Circuit Diagnosis - Course 623. 2-1. A circuit is a complete path for current when voltage is applied. There are three basic types of circuits:.

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Electrical Circuit Diagnosis - Course 623 2-1
A circuit is a complete path for current when voltage is applied. There
are three basic types of circuits:
Series
Parallel
Series−parallel
All circuits require the same basic components:
Power source
Protection device
Conductors
Load
Control device
Ground
Components
of a Circuit
All circuits have these
basic components.
Fig. 2-01
TL623f201
Section 2
Electrical Circuits
Types of Circuits
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Download Electrical Circuits: Diagnosis and Repair - Course 623 and more Lecture notes Law in PDF only on Docsity!

Electrical Circuit Diagnosis - Course 623 2-

A circuit is a complete path for current when voltage is applied. There are three basic types of circuits:

  • Series
  • Parallel
  • Series−parallel

All circuits require the same basic components:

  • Power source
  • Protection device
  • Conductors
  • Load
  • Control device
  • Ground

Components of a Circuit All circuits have these basic components.

Fig. 2- TL623f

Section 2

Electrical Circuits

Types of Circuits

Section 2

2-2 TOYOTA Technical Training

Power source − In automotive circuits, the source is typically the battery.

Protection device − Circuits require protection from excessive current. Excessive current generates heat and can damage wires, connectors, and components. Fuses, fusible links, and circuit breakers protect circuits by opening the circuit path when there is too much current.

Load − The load can be any component that uses electricity to do work:

  • Light
  • Coil
  • Motor

Control device − The simplest control device is a switch. A switch opens or closes the path for current. Close the switch and current is present to operate the load. Open the switch and current stops. The load no longer operates.

A control device can do more than just turn the load on or off. It can also regulate how the load works by varying the amount of current in the circuit. A dimmer is an example of such a control device.

There are other types of control devices:

  • Relays
  • Transistors
  • ECUs

Ground − The connection to ground provides a shortcut" back to the source. Ground is typically any major metal part of a vehicle. You can think of ground as a zero voltage reference. Ground provides a common connection that all circuits can use so that they do not have to be wired all the way back to the battery.

The circuit type is determined by how the power source, protection devices, conductors, loads, control devices, and grounds are connected.

Section 2

2-4 TOYOTA Technical Training

You can use Ohm’s Law to predict the behavior of electricity in a circuit.

For series circuits, apply Ohm’s Law as follows:

  • Total circuit resistance (RT) equals the sum of the individual load resistances (R 1 + R 2 ).

− RT = R 1 + R 2

  • Circuit current (I) equals voltage (E) divided by total resistance (R). − I = E/R
  • Voltage drop (ER1, ER2) across each load equals current (I) times load resistance (R 1 , R 2 ).

− ER1 = I x R 1 − ER2 = I x R 2

In most modern texts, current is represented as I" and voltage as E." You may also see these represented as A" for amperage, instead of I" for current, and V" instead of E" for voltage. When using that terminology, the Ohm’s Law equation looks like this: A = V/R.

Ohm’s Law in Series Circuits When troubleshooting, use Ohm’s Law to predict the behavior of a series circuit.

Fig. 2- TL623f203c

Applying Ohm’s Law

NOTE

Electrical Circuits

Electrical Circuit Diagnosis - Course 623 2-

Use Ohm’s Law to troubleshoot series circuits:

  • Poor connections and faulty components can increase resistance.
  • Since E/R = I, more resistance means less current.
  • Less current affects the operation of the loads (dim lamps, slow running motors).
  • There is no current if there is a break (open circuit) anywhere in the current path.
  • Since E/R = I, lower voltage also means less current and higher voltage means more current.
  • High voltage increases current and can also affect circuit operation (blown fuses, premature component failure).

Electrical Circuits

Electrical Circuit Diagnosis - Course 623 2-

Current in a Series Circuit

When practical, remove the fuse to measure current in a circuit.

Fig. 2- TL623f205c

Current in a series circuit − Current in a series circuit is the same at every point in the circuit.

  • Measure current by opening the circuit and inserting the meter in series.
  • The circuit now includes the DMM in series with the circuit.
  • Use a fused lead if removing the circuit fuse.

Section 2

2-8 TOYOTA Technical Training

Measuring Resistance in a Series Circuit Remove the fuse before beginning resistance measurements. To test the dimmer, disconnect it from the circuit.

Fig. 2- TL623f206c

Resistance in a series circuit − To make resistance measurements:

  • Remove power from the circuit (turn it off or pull the circuit fuse).
  • Isolate components to be tested from the rest of the circuit (disconnect or remove the component).
  • Test suspect components one at a time.

In the series circuit above, isolate the dimmer for resistance testing.

  • Resistance varies as the dimmer knob turns.
  • Resistance is highest with the dimmer turned all the way to Dim."
  • Resistance is lowest with the dimmer turned all the way to Bright."

EXAMPLE

Section 2

2-10 TOYOTA Technical Training

Find an Open Circuit Look for an open circuit by testing for voltage in the circuit. Start with the point closest to the power source (battery) and move toward the circuit ground.

Fig. 2- T623f208c

Testing for available voltage − Find the fault in an open circuit by testing for available voltage.

  • Begin at the fuse.
  • Work your way point by point toward the circuit ground.
  • Proceed until you find a point where voltage is no longer present.
  • The open circuit is between your last two test points.

Electrical Circuits

Electrical Circuit Diagnosis - Course 623 2-

Split - Half Method

Circuits with easy access to components can use the split-half method to isolate the problem.

Fig. 2- TL623f209c

Split−Half Method − You can use the split−half method on circuits where access to the related components is good. The split−half method works as follows:

  • Locate the middle area of the circuit that has the problem.
  • Determine if the source (battery +) or ground side of that section of the circuit is bad by the following: − Check for available voltage on the source side.

− Check for continuity to ground on the ground side.

  • Split the bad section you found in step 2 in half and repeat the same tests.
  • Continue splitting the circuit into smaller halves repeating steps 2 and 3 until you isolate the cause of the problem.

Electrical Circuits

Electrical Circuit Diagnosis - Course 623 2-

Short Circuit The short circuit shown in this diagram is before the load. It provides an unwanted path for current to flow to ground. In most cases, a short like this increases current so much that it blows the circuit fuse.

Fig. 2- TL623f211c

Short circuit − A short circuit is a fault in the current path. A short can be:

  • an unwanted path between two parts of a circuit.
  • an unwanted path between part of a circuit and ground.
  • an unwanted current path inside a component.
  • an unwanted path between two separate circuits.

Excessive current − Short circuits may cause excessive current.

  • This typically blows the circuit fuse.
  • It may not be possible to troubleshoot the circuit under power.

Isolate a short circuit − To isolate a short circuit, disconnect sections or components of the circuit one at a time.

  • Refer to the electrical wiring diagram to determine a logical sequence of testing.
  • Use continuity checks to find and isolate unwanted current paths.

Section 2

2-14 TOYOTA Technical Training

Isolating a Short Circuit You can troubleshoot a short circuit with continuity checks, or you can use a sealed beam headlight in the isolation method shown here.

Fig. 2- TL623f212c

Isolating a short circuit − Circuit breakers and short detectors may damage some circuits. The following method works well for locating most short circuits:

  • Remove the related fuse.
  • Jumper in a sealed beam headlight to the fuse connections (the headlight becomes the load in the circuit allowing you to isolate the area with the short).
  • Apply power to the circuit and the headlight will illuminate.
  • Isolate sections of the circuit until the headlight turns off. This pinpoints what section of the circuit the short is in.
  • Inspect that section of the circuit to locate the cause of the short.
  • Repair the cause of the short.
  • Remove the headlamp and reinstall the fuse.
  • Verify proper circuit operation.

Section 2

2-16 TOYOTA Technical Training

Parallel Circuit A parallel circuit has a source, protection device, loads with dedicated current path, control device and ground.

Fig. 2- TL623f

A parallel circuit contains all the elements of a series circuit:

  • Power source
  • Protection device
  • Load
  • Control device
  • Ground

However, a parallel circuit has more than one path for current. It typically has two or more loads, and it may have multiple control devices.

The circuit loads are connected in parallel paths called branches." Each branch operates independently of the others. In a parallel circuit, it is possible for one load to be inoperative while other loads continue to operate.

Parallel Circuit Elements

Electrical Circuits

Electrical Circuit Diagnosis - Course 623 2-

Ohm’s law in Parallel Circuits

You can use Ohm’s law to predict circuit behavior. Total resistance is less than the smallest branch resistance. Voltage drop in each branch equals source voltage.

Fig. 2- TL623f

Applying Ohm’s Law − You can use Ohm’s Law to predict the behavior of electricity in a circuit.

For parallel circuits, apply Ohm’s Law as follows:

  • The total (or equivalent) resistance (R) is less than the smallest branch resistance.

RT =

R 1 x R 2 RT = R 1 + R 2

− When you add a branch resistance to a parallel circuit, the equivalent resistance of the circuit decreases.

− When you remove a branch, the equivalent resistance increases.

  • Voltage drop across each branch in the circuit is the same.

Electrical Circuits

Electrical Circuit Diagnosis - Course 623 2-

Current in Parallel Circuits Total current in the circuit equals the sum of current in each branch.

Fig. 2- TL623f216c

Current − Current in a parallel circuit behaves differently than it does in a series circuit.

  • Current through the fuse and the switch is the same.

Current through the lamps is split.

  • If the lamps have equal resistance, current through the lamps is identical.
  • If the lamps have unequal resistance, the lamp with lower resistance conducts more current than the lamp with higher resistance.
  • If one lamp fails, the other lamp will still work and conduct the same amount of current as before.
  • Total current in the circuit does change when one bulb fails.

Section 2

2-20 TOYOTA Technical Training

Parallel Circuit Tests Diagnose parallel circuits using the DMM to measure voltage, amperage, and resistance.

Fig. 2- TL623f217c