EVT – Lecture Summary & Study Notes-7.docx, Exams of Advanced Education

EVT – Lecture Summary & Study Notes-7.docx

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EVT – Lecture Summary & Study Notes
What type of clothing is needed to work on electric vehicles? - correct answer
✔✔Class 0 or Arc 2 (This is flame retardant clothing)
What is considered high voltage and designated with orange cables? -
correct answer ✔✔Anything above 60V
At what amperage does risk of injury greatly increase? - correct answer
✔✔10mA
At what amperage does risk of death greatly increase? - correct answer
✔✔80mA
The body's resistance can be effected by what 7 factors? - correct answer
✔✔Touch voltage, the path that the electricity flows, the duration of
exposure, frequency of AC voltage, humidity of the skin, surface area, and
applied pressure.
What happens to blood when you're shocked? - correct answer ✔✔The
overload of electricity in the nerves can cause blood to instantly boil, clot,
and become toxic; this is called electrolysis and can lead to delayed injury
and death even in small amounts.
What rating must shoes be when working with high voltage? - correct answer
✔✔EH rated or ISO 20345: 2004.
Why do we wear face shields when working with high voltage? - correct
answer ✔✔To prevent any molten metal from touching the face in the event
of sparks. Must be Z87 rated
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EVT – Lecture Summary & Study Notes

What type of clothing is needed to work on electric vehicles? - correct answer ✔✔Class 0 or Arc 2 (This is flame retardant clothing) What is considered high voltage and designated with orange cables? - correct answer ✔✔Anything above 60V At what amperage does risk of injury greatly increase? - correct answer ✔✔10mA At what amperage does risk of death greatly increase? - correct answer ✔✔80mA The body's resistance can be effected by what 7 factors? - correct answer ✔✔Touch voltage, the path that the electricity flows, the duration of exposure, frequency of AC voltage, humidity of the skin, surface area, and applied pressure. What happens to blood when you're shocked? - correct answer ✔✔The overload of electricity in the nerves can cause blood to instantly boil, clot, and become toxic; this is called electrolysis and can lead to delayed injury and death even in small amounts. What rating must shoes be when working with high voltage? - correct answer ✔✔EH rated or ISO 20345: 2004. Why do we wear face shields when working with high voltage? - correct answer ✔✔To prevent any molten metal from touching the face in the event of sparks. Must be Z87 rated

What rating should hand tools be for working with high voltage? - correct answer ✔✔CAT III or above. Where and how far from the vehicle must the safety chains be placed when servicing high voltage vehicles? - correct answer ✔✔360 degrees and at least 36" away What information goes on the card placed at the front of the vehicle when servicing high voltage? - correct answer ✔✔Name, phone number, and date. Who is certified to hold the safety hook? - correct answer ✔✔Anyone EVAT certified or higher. What is the three step method when applied to checking voltage? - correct answer ✔✔1. Check a predetermined live circuit (The 12V battery is a good reference)

  1. Test the circuit where work is being performed
  2. test across the 12V battery again This ensures that the measurement tool is not damaged before during or after testing What must be placed on either side of the vehicle prior to working on a high voltage vehicle? - correct answer ✔✔Yellow warning signs. What must be placed in the MSD and EVI during DeEnergization? - correct answer ✔✔Locking adapters. What is the two wire system? - correct answer ✔✔Each high voltage component has a positive wire connected to the positive pole and a negative cable connected to the negative pole.

The ISGM takes the place of what conventional components? - correct answer ✔✔The alternator and starter. How is the ISGM connected to the crankshaft? - correct answer ✔✔Via Belt True or False: The ISGM uses regenerative "braking" by converting crankshaft rotation to electrical energy - correct answer ✔✔True What color is 48V wiring? - correct answer ✔✔Black with a blue stripe What is the SoC window for the MVBM? - correct answer ✔✔25-85% PHEV stands for... - correct answer ✔✔Plug-in Hybrid Electric Vehicle What powertrain uses PHEV - correct answer ✔✔T What is new about the fuel system in the T8 powertrain? - correct answer ✔✔Usage of the Fuel Tank Isolation Valve (FTIV) In the cockpit area there is a button for refueling. What does pushing the button on a T8 do? - correct answer ✔✔The button opens the FTIV which allows the system to depressurize and allow for capless refueling. What are the four cooling systems in PHEV - correct answer ✔✔The engine cooling circuit, the low temp cooling circuit, the climate control cooling circuit, and the high voltage battery cooling circuit (This uses a separate reservoir) What high voltage component is included in the engine cooling circuit? - correct answer ✔✔The Crankshaft Integrated Starter Generator (CISG)

What four high voltage components are cooled by the low temp cooling circuit? - correct answer ✔✔The Electric Rear Axle Drive (ERAD), On Board Charger (OBC), Inverter ERAD Module (IEM), and the Inverter Generator Module (IGM) The low temp cooling circuit has no drain, how is the system drained? - correct answer ✔✔By removing a coupling. What temperature does the low temp cooling circuit operate at? - correct answer ✔✔68-167F What is the main function of the climate control coolant system? - correct answer ✔✔To heat the passenger compartment. The system features a closeable valve that allows for efficient heating of the compartment. The HVB cooling system uses two methods to cool the battery. What are they? - correct answer ✔✔The radiator for temperatures up to 89F, and the AC system when above 89F. The switching of methods is controlled by the BECM via a valve in the radiator. T8 systems lack an alternator, instead what is used in conjunction to charge the 12V system? - correct answer ✔✔The Crankshaft Integrated Starter Generator (CISG) and the DCDC function of the Inverter Generator Module (IGM) The 12V uses a _ _ _ _ _ _ wire system. - correct answer ✔✔Single wire. This is done by using the chassis as a ground connection to B(-) The droplet icon on the tachometer indicates? - correct answer ✔✔The status of the ICE. An empty droplet shows that the engine is off while a full droplet shows that the engine is on.

White (Sometimes a little purple)

  • This is normal What must never be used on charging cables to prevent overriding temperature monitoring? - correct answer ✔✔Extension cords What is different about the CP and CS pins as opposed to the 3 phase AC pins in the charging cable? - correct answer ✔✔The connection pins are deeper to ensure that the charger is plugged in before charging occurs, thus preventing possible injury. How large is the HVCH fuse? - correct answer ✔✔40A The IGM/DCDC and ACCM/ERAD fuse is... - correct answer ✔✔150A How big is the fuse for the OBC and EVI - correct answer ✔✔20A How many cells per module does a 6 module PHEV have? - correct answer ✔✔16 cells making a total of 66V per module. It is imperative that what is done when moving a PHEV that will not start? - correct answer ✔✔That the rear wheels are lifted off the ground to prevent damage to the ERAD.