Fiber Composites - Lecture Notes | TAM 428, Study notes of Mechanical Engineering

Part-3a Material Type: Notes; Professor: Sottos; Class: Mechanics of Composites; Subject: Theoretical and Appl Mechanics; University: University of Illinois - Urbana-Champaign; Term: Fall 2010;

Typology: Study notes

Pre 2010

Uploaded on 12/08/2010

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TAM 428 / AE 428 / MSE 456 Mechanics of Composites
Part III -1
Fiber Composites
REINFORCEMENT + MATRIX + INTERFACE = COMPOSITE
The properties and performance of a composite depend on:
• properties of the reinforcement and the matrix
• size, shape and distribution of the reinforcement
• reinforcement/matrix interface
Geometric Parameters
Aspect Ratio: l/d
Volume Fraction:
Mass Fraction:
“Rule of Mixtures”
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Fiber Composites

REINFORCEMENT + MATRIX + INTERFACE = COMPOSITE 

The properties and performance of a composite depend on:

**- properties of the reinforcement and the matrix

  • size, shape and distribution of the reinforcement 
  • reinforcement/matrix interface**

Geometric Parameters

Aspect Ratio : l/d 

Volume Fraction:

Mass Fraction:

“Rule of Mixtures”

Property Prediction

Let P be any property of the composite ….

“Rule of Mixtures”

“Inverse Rule of Mixtures”

Need to consider the microstructure

Microstructure Connectivity

Elastic Stiffness of Aligned

Continuous Fiber Composite

Mechanics of Materials Approach Case 1. Modulus in Fiber Direction = Longitudinal Modulus 

Parallel Response

F 1 

Longitudinal Elastic Modulus

Assumptions:  1. Fiber/matrix bond is perfect (no slippage) 2. Uniform stress & strain (linear elastic) 3. Iso-strain: f =  m=  1 

Applied force is distributed between the fibers and matrix: F 1 = Ff + Fm  1 Ac =  f Af +  m Am  1 v =  f v f +  m v m  1 =  f Vf +  m Vm

Longitudinal Elastic Modulus

 1 =  f Vf +  m Vm

E 1  1 = Vf Ef1  f + Vm Em  m

Recall:  1 =  f =  m 

E 1 = Ef1 Vf + Em Vm

Rule of Mixtures

Poisson’s Ratio

An expression for Poisson's ratio can be derived in a similar fashion 

 12 =  f12 Vf +  m Vm

Shear Modulus

A similar expression can also be derived for the shear modulus of the composite:

Property Prediction

For any property P of the unidirectional composite: Parallel Reaction:

Series Reaction:

Drawbacks:  - Series model is not very accurate.  - Assumptions of uniform stress and strain are not valid. - Strain is magnified between fibers.  Need more realistic assumptions about microstructure.

Combined Parallel and Series Model

P 2 

Vfs

Vms

V (^) mp

Combined Model (cont.)

Vfs

Vms

V (^) mp

Halpin-Tsai Equation

 = 0  Series Reaction  =   Parallel Reaction

-  **can be interpreted as "reinforcing efficiency”

  • Can determine**  from analytical models or experimental data.

Typical Values of  for Determining

Composite Properties

Micro-models for Elastic Properties

**- Mechanics of Materials

  • Empirical (Halpin-Tsai)
  • Elasticity
  • Bounding
  • Finite Element**

Self-Consistent Field Model

  •  Improved description of internal stress/strain fields
  •  A Representative Volume Element (RVE) is chosen to represent a typical fiber embedded in a medium with properties equivalent to the average properties of the composite.
  •  Elasticity problem can be formulated such that a self-consistent stress field is identified and properties of the medium determined.
  •  Doubly embedded field RVE (concentric cylinder model)

Hooke’s Law in Cylindrical Coordinates

z = ( +2 G ) z +  r +    r =  z + ( +2 G ) r +     (^)  =  z +  r + ( +2 G )  rz = r  =  (^) z = 0 

Matrix: Linear elastic, isotropic

where:

In radial coordinates:

Hooke’s Law in Cylindrical Coordinates

Fiber: linear elastic, transversely isotropic

z = n (^) Af z +  Af r +  Af  (^) 

 r =  Af z + ( kTf + μ) r + ( kTf  μ Tf )  

 (^)  =  Af z + ( kTf  μ Tf ) r + ( kTf + μ Tf ) 

rz = r  =  (^) z = 0 

C 11 = n (^) a  C 12 = a   C 22 = kT + μ  C 23 = kT - μT  C 44 = μT  C 66 = μa 

Where:

Equilibrium in Cylindrical Coordinates

In the fiber:

In the matrix:

Boundary Conditions

@ r=r (^) f ; u (^) rf^ = u (^) rm,  rf=  rm @ r=r (^) m ;  rm^ = 0

@ r=0; u (^) r is finite

To determine constants Ao, A 1 , A 2 and A 3 the boundary conditions must be satisfied

Small … can neglect

Solving for the constants and back substituting yields:

Plane Strain Bulk Modulus

In plane Shear Modulus: G 12 

Place RVE under uniform shear loading in 1-2 (r-z) plane: @ r=r m 

Transverse Shear Modulus: G 23 

Place RVE under uniform shear loading in 2-3 (r-  ) plane:

@ r=r m 

Transverse Modulus: E 2 

Obtained from properties calculated above:

Composite Properties!

Expansion Coefficients for a Unidirectional

Continuous Fiber Composite

Self-consistent field model:

Same holds for 

Short Fiber Composites

Types of Short Fiber Composites:

Aligned Partially Aligned Random

Prediction of short fiber composite properties requires:

**- Properties of fiber and matrix

  • Volume fractions
  • Fiber aspect ratio
  • Fiber orientation**

Short Fiber Composite Properties

Predictions for carbon fiber / epoxy matrix, Vf = 50%

Modulus Prediction - Aligned Fibers

Halpin-Tsai Approach:

where:

where:  = 2