Formwork Design Tables for Temporary Structures by Professor Kamran M. Nemati, Study notes of Introduction to Business Management

Formwork design tables for temporary structures, including tables for plywood sheathing, joists, studs, stringers, and wales. The tables cover single span beams, two-span beams, and beams continuous over three or more spans carrying a uniform distributed load. Adjusted stresses for long term and short term loading for various types of wood are included. The document also includes instructions on how to use the tables to make preliminary selections of formwork components for specific applications.

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Formwork Design Tables
Professor Kamran M. Nemati
Winter Quarter 2007 1
Temporary Structures
CM 420
CM 420
CM 420
CM 420
0
Temporary Structures
CM 420
CM 420
CM 420
CM 420
Formwork Design Tables
Temporary
Structures
Temporary Structures
CM 420
CM 420
CM 420
CM 420
1
Temporary Structures
CM 420
CM 420
CM 420
CM 420
Based on the principles outlined so far, safe
spans for many timber and plywood formwork
components have been calculated and
arranged in tables for use by formwork
designer.
The tables cover single span beams, two-span
beams, and beams continuous over three or
more spans carrying a uniform distributed load.
The tables can be used to develop a
preliminary design for cases where rigorous
structural analysis is required for formwork
design.
Formwork Design Tables
2
Temporary Structures
CM 420
CM 420
CM 420
CM 420
Four sets of allowable (adjusted) stresses
are included in the tables.
Adjusted stresses for long term and short
term loading stresses for formwork made of
No. 2 grade Southern Pine and Douglas Fir-
Larch.
Adjusted stresses for both short term and
long term loading of No. 2 Spruce-Pine-Fir
and No. 2 Hem-Fir.
Table 7-1 shows the expressions which
are used to calculate the safe support
spacings (spans).
Formwork Design Tables
pf3
pf4
pf5
pf8
pf9

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Formwork Design Tables

Professor Kamran M. Nemati

CM 420 Temporary Structures

CM 420

CM 420

0

Temporary Structures CM 420CM 420

CM 420CM 420

Formwork Design Tables

Temporary

Structures

Temporary Structures

CM 420CM 420

CM 420

CM 420

1

Temporary Structures CM 420CM 420

CM 420

CM 420

„ Based on the principles outlined so far, safe

spans for many timber and plywood formwork

components have been calculated and

arranged in tables for use by formwork

designer.

„ The tables cover single span beams, two-span

beams, and beams continuous over three or

more spans carrying a uniform distributed load.

„ The tables can be used to develop a

preliminary design for cases where rigorous

structural analysis is required for formwork

design.

Formwork Design Tables

2

Temporary Structures CM 420CM 420CM 420CM 420

„ Four sets of allowable (adjusted) stresses

are included in the tables.

„ Adjusted stresses for long term and short

term loading stresses for formwork made of

No. 2 grade Southern Pine and Douglas Fir-

Larch.

„ Adjusted stresses for both short term and

long term loading of No. 2 Spruce-Pine-Fir

and No. 2 Hem-Fir.

„ Table 7-1 shows the expressions which

are used to calculate the safe support

spacings (spans).

Formwork Design Tables

Formwork Design Tables

Professor Kamran M. Nemati

2

CM 420 Temporary Structures

CM 420

CM 420

3

Temporary Structures CM 420CM 420

CM 420CM 420

„ Table 7-1: Expressions Used in Calculating the

Safe Support Spacings of Chapter 7 Design Tables

Formwork Design Tables

4

Temporary Structures CM 420CM 420

CM 420

CM 420

„ The tables are in four groups:

„ Table 7-2 through 7-4 for plywood

sheathing

„ Tables 7-5 through 7-7 for joists, studs,

stringers or any other beam

components of the formwork where

framing members are used singly

„ Tables 7-8 through 7-10 for wales or

other formwork components where the

members are used double

„ Table 7-11 and 7-12 for shore loading

and bearing checks

Formwork Design Tables

5

Temporary Structures CM 420CM 420CM 420CM 420

„ Nominal lumber

sizes are shown

in the tables.

„ All calculations

are based on

lumber finished

on all four

surfaces (S4S).

„ Actual thicknesses are shown for plywood.

„ In each table, it is shown whether the safe span is

controlled by bending, deflection of shear.

Formwork Design Tables

Formwork Design Tables

Professor Kamran M. Nemati

4

CM 420 Temporary Structures

CM 420

CM 420

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Temporary Structures CM 420CM 420

CM 420CM 420

„ Double Members: Tables 7-8—7-

„ Tables 7-8, 7-9 and 7-10 are similar to

Tables 7-5, 7-6, and 7-7 in terms of

allowable (adjusted) stresses and

general layout, but they cover double

members which are commonly used for

wales and frequently for stringers.

„ Spans are calculated on the basis of

these members side by side with their

longer dimension as the depth of the

beam.

Formwork Design Tables

10

Temporary Structures CM 420CM 420

CM 420

CM 420

„ Wood Shores: Tables 7-11—7-

„ Table 7-11 shows allowable loads on

wood shores for some of the more

commonly used timber sizes, with base

value of compression parallel to the grain

F

c

ranging from 1100 to 1600 psi, with

modulus of elasticity values from

1,200,000 psi to 1,600,000 psi.

„ Table 7-11 shows no load when l /d

exceeds the recommended limit of 50.

Formwork Design Tables

11

Temporary Structures CM 420CM 420CM 420CM 420

Formwork Design Tables- EXAMPLE

Flat Slab

„ Use the design table to make a

preliminary selection of a stringer,

joist, and sheathing combination

suitable for forming a flat slab with

dead plus live load of 200 psf

supported on shores spaced 4 ft on

centers in both directions. Assume

that No. 2 Douglas-Fir Larch is

selected for multiple-use forms.

Formwork Design Tables

Professor Kamran M. Nemati

5

CM 420 Temporary Structures

CM 420

CM 420

12

Temporary Structures CM 420CM 420

CM 420CM 420

Formwork Design Tables- EXAMPLE

Flat Slab

DL + LL = 200 psf

4 ft.

4 ft.

4 ft.

13

Temporary Structures CM 420CM 420

CM 420

CM 420

„ From Table 4-2, the base stress values are:

„ F

b

= 875 psi

„ F

v

= 95 psi

„ E = 1,600,000 psi

„ As explained above, Tables 7-5.1, 7-6.1, and

7-7.1 are developed with adjusted stresses

that can be applied for No. 2 Douglas Fir-

Larch or Southern Pine, under long term

loads, with conditions as stated.

Formwork Design Tables- EXAMPLE

Flat Slab

14

Temporary Structures CM 420CM 420CM 420CM 420

„ STRINGERS

„ With shores placed 4 ft on centers both ways, the

stringers will be 4 ft apart and have a span of 4 ft

between supports.

„ They will be designed as continuous beams with

an equivalent uniform load equal to the distance

between stringers times the uniform load on the

formwork (psf):

4 ft x 200 psf = 800 lb/lf

„ Use Table 7-5.1, since the stringers will be

continuous over three or more spans. Enter the

table at the left on the 800 lb/lf load line.

Formwork Design Tables- EXAMPLE

Flat Slab

Formwork Design Tables

Professor Kamran M. Nemati

7

CM 420 Temporary Structures

CM 420

CM 420

18

Temporary Structures CM 420CM 420

CM 420CM 420

„ JOISTS

„ This 19.2 in. becomes the required joist spacing,

and joist span has already been fixed at 4-ft.

„ What is the required joist size?

„ Joist loading = Joist spacing (ft.) x Load on forms

(19.2 ÷ 12) x 200 =320 lb/lf

„ Again using Table 7-5.1 since joists are

continuous over several spans, note that a 2 x 6

loaded at 300 lb/lf has an allowable span of 59 in.

and at 400 lb/lf has an allowable span of 51 in.

Formwork Design Tables- EXAMPLE

Flat Slab

19

Temporary Structures CM 420CM 420

CM 420

CM 420

„ JOISTS (Cont’d)

„ By inspection, the 2 x 6 appears to be the lightest

joist that would be satisfactory on a 48-in. span.

„ But also consider the 4 x 4 which has an allowable

span of 53 in. at 400 lb/lf. The 4x4 is often

selected for this type of form, because its shape

provides inherent lateral stability.

„ Bearing

„ A check of bearing stresses where joists rest on

stringers and where stringers rest on shores

would be advisable.

Formwork Design Tables- EXAMPLE

Flat Slab

20

Temporary Structures CM 420CM 420CM 420CM 420

„ Use the tables to determine spacing

of wall form members, assuming

continuous reuse of the forms and

No. 2 grade Douglas Fir-Larch or

equal lumber, with sheathing of

plywood. Design a 10-ft high wall

form for a maximum lateral pressure

of 600 psf, assuming no reduction of

pressure near the top of the form.

Formwork Design Tables- EXAMPLE

Wall Forms

Formwork Design Tables

Professor Kamran M. Nemati

8

CM 420 Temporary Structures

CM 420

CM 420

21

Temporary Structures CM 420CM 420

CM 420CM 420

Formwork Design Tables- EXAMPLE

Wall Forms

1 in.

thick

Plywood

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„ SHEATHING

„ Assuming that 1-in. plywood is used with face grain

vertical, the grain will be perpendicular to the span

between the studs, and plywood will be continuous

across several spans.

„ The right side of Table 7-2 applies because the lower

stress levels are recommended when forms are

designed for continuing reuse, and the far right column

applies because the face grain is perpendicular to the

span.

„ Entering the table at 600 psf level, we find span of 13 in.

„ It is decided to set the studs 12 in. O.C. so that they can

be uniformly spaced and also support plywood at the

panel edges.

Formwork Design Tables- EXAMPLE

Wall Forms

23

Temporary Structures CM 420CM 420CM 420CM 420

„ STUDS

„ With the studs 12 in. apart, the load per lineal ft is

12 / 12x(600) or 600 lb per ft.

„ Assuming that the studs are continuous over three or

more spans, refer to Table7-5.1 for choice of span

and member.

„ Entering table at left on the 600 lb/lf load line, the 3 x 4

stud has an allowable span of 37 in.

„ Support for studs (wale or ties) would be needed at

about 3-ft intervals.

„ Placing top and bottom wales 6 in. above bottom of

form and 6 in. below top of form would permit use of

four wales spaced 3 ft apart.

Formwork Design Tables- EXAMPLE

Wall Forms