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A past exam for the robotics module of the bachelor of engineering in electronic automation and robotics degree at cork institute of technology. The exam consists of multiple-choice questions and covers topics such as dc motor controller circuits, stepper motors, optical shaft encoders, lead screws, computer vision lighting configurations, and filtering techniques. Students are required to answer question 1 and any three other questions, with all questions carrying equal marks.
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(NFQ Level 7)
Answer Question 1 AND any THREE other questions. All questions carry equal marks.
Examiners: Mr. D. O’Donovan Mr. J. Berry Dr. R. O’Dubhghaill
Q1. (a) Draw a typical low current, H-bridge D.C. motor controller circuit. Briefly describe the operating principles involved. During your discussion refer to the requirement of clamping diodes. [10 %]
(b) In connection with stepper motors, describe the following terms and illustrate their positions on a typical torque/speed curve:
Holding torque Pull-out torque Pull-in torque Pull-in rate Slew range [10 %]
(c) Describe the principle of operation of the Bi-level drive configuration for stepper motors. [5 %]
Q2. (a) Describe the operation of an incremental optical shaft encoder. [8 %]
(b) State the primary limitation associated with this type of encoder. [2 %]
(c) Discuss the types of errors which may arise with using a dead-reckoning approach to robot navigation. [15 %]
Lead Screw
Q3. An optical pickup unit (OPU) of a CD drive is illustrated in Figure 3.1. The OPU runs at 3V and is rated at 13,500rpm. The torque/speed curve is illustrated in Figure A.1 in Appendix A. Calculate: (a) The electrical and mechanical power of the motor? [4 %]
(b) If the gear train has the following ratios and efficiencies:
Lead = 1mm/rev The spur gear efficiency = 95% The lead screw efficiency is 30%. i. What is the Gear Train Ratio? [3 %] ii. What is the output velocity of the train? [3 %] iii. What is the output torque of the train? [3 %]
iv. What is the output force of the lead screw where F lead screw^2 Lead
= πηΓ? [3 %]
v. What is the output velocity of the lead screw? [3 %] vi. What is the output power of the screw? [3 %] vii. What is system efficiency? [3 %]
Q4. (a) Contrast and compare the characteristics of non-servo and servo-controlled robots. During your discussion distinguish between 1st^ and 2nd^ generation servo systems. [13 %]
(b) Describe the methods of robot arm programming: o Teach and Show [4 %] o Teach-in Programming [4 %] o Off-Line Programming (OLP) [4 %]
Figure 3.1: OPU gear configuration
Spur Gears 1 - 4
Figure A.