Interferometer Alignments - Practical Optics Seminar - Lecture Notes | OPTI 696D, Study notes of Chemistry

Material Type: Notes; Class: Practical Optics Seminar Engineering of Optical Systems; Subject: OPTICAL SCIENCES; University: University of Arizona; Term: Fall 2006;

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Interferometer Alignment
November 15, 2006
Sen Han, Ph.D.
Veeco Instruments Inc.
Tucson, Arizona
Opti696BX: Practical Optics Seminar
College of Optical Sciences
The University of Arizona
Samples for cover movies courtesy of SandiaN ational Laboratories
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Interferometer Alignment

November 15, 2006Sen Han, Ph.D.Veeco Instruments Inc.Tucson, Arizona

Opti696BX: Practical Optics Seminar College of Optical SciencesThe University of Arizona

Samples for cover movies courtesy of Sandia National Laboratories

Outline

-^ Practical interferometers • Alignment procedure • Summary

Applications of interferometer • Typical Parts Measured – Optics (flats, spheres, torics, aspheres, prisms, substrates, windows)– Semiconductor Products (wafers, MEMS, packaging material)– Data Storage (hard disk read heads, disks, suspensions)– MEMS (pressure sensors, accelerometers, micro-mirrors)– Cutting and Grinding Implements (drill bits, razors, sandpaper)– Food and Drug Products (cereal, chocolate, pills)– Medical Implants (stents, hip implants, bio-MEMS)– Precision Machine Parts (air bearings, engine blocks, fuel injectors,airplane wings)– Coatings (AR, drug coatings, anti-corrosion coatings) • Typical Measurement Results – Flatness/Shape– Critical Dimensions– Roughness– Depths and Volumes– Film thickness– Dynamic Response

Types of interferometers • Michelson Interferometer• Mach-Zehnder interferometer• Fizeau interferometer• Twyman-Green interferometer• Mirau interferometer• … …

Mach-Zehnder interferometer

M BS

BS M Applications:Data storage• Hard disk read heads• Micro lens• Beam quality

Fizeau interferometer

TF^ RF

Applications:• Optics• Semiconductor products• Data storage• MEMS• Precision machine parts

Mirau interferometer

ReferenceBS^ Sample

10X^

20X

Applications:• Semiconductor products• Data Storage• MEMS• Cutting and grinding implements• Food and drug products• Medical implants• Precision machine parts• Coatings

NT

50X

Outline

  • Practical interferometers •^ Alignment procedure • Summary

General procedure

  • Generating a reference line using a laser alongeach critical path• Aligning flats (beamsplitters, mirrors, prisms,camera)^ – Tip/tilt in both X and Y directions– Placement along optical axis– Sometimes rotation as well • Aligning lenses^ – Side-to-side and up-down translation–Tip-tilt in both X and Y directions • Verifying real light source on the space lighting• Adjusting the focus of the lenses and camera

Example 1

1.06um interferometer for LIGO^ REFERENCES:1. Sen Han,

et al ., “Retrace error for the measurement of a long- radius optic,”ICO Technical Digest, Vol. 3749, 597-598, (1999).2. Sen Han,

et al ., “Design of an interferometer for the measurement of long radius optics,” SPIE Proceedings, Vol. 3966 (2000).

Requirements for design and alignment

  • 1.06um wavelength• 6” Fizeau phase shifting interferometer• Magnification 1X & 6X• Spatial scales: 10cm – 1mm• Sample ROC (Radius of curvature): 7.5km – 14.5km•^ λ/100PV for focus and astigmatism coefficients•^ λ/1000RMS for residual surface after removal of focusand astigmatism terms• ROC measurement accuracy: < 3%•^ Retrace error: < 6nm PV for 4 fringes of sample tilt

Real product

  • Place 2 fiducials for each segmented lighting• Adjust alignment laser so that it passes through first two fiducials• Align each fold mirror and beam splitter until the beam passing throughfollowing 2 fiducials• Align each lens and make sure the beam passing through the center of theeach lens• Setup the real light source on the optical axis• Adjust the focus of each lens and camera until getting sharp image

Alignment procedure

Alignment laser

Fiducial

Retrace error

  • Retrace error refers to the calculated OPD(optical path difference) map differencebetween null and n-fringe cavities• It is very IMPORTANT for the long ROCmeasurement of LIGO optics• It can be modeled by ray tracing• It needs to measured and subtracted ifnecessary