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Operations Research (OR) refers to the science of decision making. This course elaborate like linear, nonlinear and discrete optimization. This lecture handout was provided by Sir Avikshit Gupte. It includes: Clerical, Administrative, Expenses, Expediting, Goodwill, Customers, Special, Handling, Packaging, Lost, Production
Typology: Lecture notes
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Shortage Cost ( C 4 )
The shortage cost is due to the delay in satisfying demand (due to wrong planning); but the demand is eventually satisfied after a period of time. Shortage cost is not considered as the opportunity cost or cost of lost sales. The unit shortage cost includes such items as,
(1) Overtime requirements due to shortage, (2) Clerical and administrative expenses. (3) Cost of expediting. (4) Loss of goodwill of customers due to delay. (5) Special handling or packaging costs. (6) Lost production time.
This cost is denoted by Rs. C 4 per item per unit time of shortage.
INVENTORY MODELS (E.O.Q. MODELS)
The inventory control model can be broadly classified into two categories:
(1) Deterministic inventory problems. (2) Probabilistic or stochastic inventory problems.
In the deterministic type of inventory control, the parameters like demand, ordering quantity cost, etc are already known or have been ascertained and there is no uncertainty. In the stochastic inventory control, the uncertain aspects are taken into account.
First let us consider the inventory control of the deterministic type. There are four EOQ models which are discussed below. The first one is the well-known Wilson’s inventory model.
Model 1: Purchasing model with no shortages: (Wilson’s model)
The following assumptions are made in deriving the formula for economic order quantity.
(1) Demand (D) is at a constant rate. (2) Replacement of items is instantaneous (lead time is zero). (3) The cost coefficients C 1 , C 2 , and C 3 are constant. (4) There is no shortage cost or C 4 = 0.
This mode represented graphically in fig. 1. This is also known as a saw tooth model (because of its shape).
Quantity
Q =Im
t Time Fig. 1
Fig. 2
In this model, at time t = 0, we order a quantity Q which is stored as maximum inventory, (^1) m. The time ‘ t ’ denotes the time of one period or it is the time between orders or it is the cycle time. During this time, the items are depleting and reaching a zero value at the end of time t. At time t another order of the same quantity is to be placed to bring the stock upto Q again and the cycle is repeated. Hence this is a fixed order quantity model.
The total cost for this model for one cycle is made up of three cost components.
Total cost/period = (Item cost + set up cost + holding cost/period)
Item cost per period = (Cost of item) (number of items ordered/period)
Purchase or set up cost per period = C 2 (only one set up per period)
Item holding cost per period = (Holding cost) (average inventory per period) (time per period)
C 3 (^) Q 2 t (2)
Therefore the total cost per period ( C ) C Q 1 C 2 (^) C 3 (^) Q 2 t (3)
But the time for one period t Q D (4)