It’s basically about work, Study notes of Agricultural policy

Works and how power is used And how to go about ut

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KWAME NKRUMAH UNIVERSITY OF SCIENCE
AND TECHNOLOGY
COLLEGE OF ENGINEERING
FACULTY OF MECHANICAL AND CHEMICAL
ENGINEERING
DEPARTMENT OF AGRICULTURAL AND BIOSYSTEMS
ENGINEERING
AE 251
AGRICULTURAL POWER SOURCES
LECTURE NOTES
Lecturer:
Dr. Kojo Atta Aikins
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KWAME NKRUMAH UNIVERSITY OF SCIENCE

AND TECHNOLOGY

COLLEGE OF ENGINEERING

FACULTY OF MECHANICAL AND CHEMICAL

ENGINEERING

DEPARTMENT OF AGRICULTURAL AND BIOSYSTEMS

ENGINEERING

AE 251

AGRICULTURAL POWER SOURCES

LECTURE NOTES

Lecturer :

Dr. Kojo Atta Aikins

Course Objectives

To provide an understanding of:

✓ the sources and applications of different forms of power used in

agriculture.

✓ the basic principles of the types of power sources used in agriculture.

✓ the criteria for selecting appropriate machinery for different agricultural

operations.

✓ the operation of the various components of an agricultural tractor.

Course Outline

  1. Energy, power, motion, heat and combustion.
  2. Sources and application of different forms of power used in agriculture

(manual, draught and mechanical).

  1. Rural transportation.
  2. Factors influencing choice of farm power.
  3. Non-conventional power sources (biogas, geothermal etc.)

Recommended Text Books

  1. Introduction to Agricultural Mechanisation by R. N. Kaul and C. O.

Egbo

  1. Small Farm Mechanisation for Developing Countries by Peter Crossley

and John Kilgour

  1. Tractors and their Power Units (

th edition) by John B. Liljedahl, Paul K.

Turnquist, David W. Smith and Makoto Hoki

is known as the power. Therefore, power is the time rate at which work is done or

energy is transferred. That means more power does not necessarily imply more

work done, but the same work done within a shorter period.

t

W

P = or P = F  v

Where P is power, W is work done, t is time taken to do the work, F is the force

applied and v is velocity. The SI unit of power is N m/s or Watt (W).

1.4 Motion

Motion may be defined as the speed or how fast something is moving. It is a

change in position of an object with respect to time and its reference point. The

SI unit of speed is metres per second (m/s). Speed is a scalar quantity, meaning it

does not include direction (only magnitude). Speed is normally thought of in two

ways: instantaneous speed and average speed. Instantaneous speed is the speed at

any given instant. It is the speed measured and displayed on the speedometer of a

vehicle. Average speed refers to the total distance covered divided by the total

time taken.

Velocity is a vector quantity (having magnitude and direction). Example: a car

travelling 60 km/h heading north. Moving in a straight line at the same speed is

called constant velocity. However, in real life, both speed and direction change

during motion. This change is velocity is called acceleration. Acceleration is the

rate at which velocity changes. Positive acceleration means increase in velocity

(speeding up), while negative acceleration means decrease in velocity (slowing

down) which is also called deceleration. The SI unit of acceleration is m/s

2 .

Timetaken

Distancetravelled Speed =

Timetaken

Finalvelocity-Initialvelocity

Timetaken

Changein velocity Acceleration

1.5 Heat

Heat, also called thermal energy , is defined as the form of energy that is

transferred between two objects by virtue of a temperature difference. That is, an

energy interaction is heat only if it takes place because of a temperature difference.

1.5.1 Effects of Heating

Different objects require different amount of heat to change their temperatures by

similar amounts. The knowledge about various thermal properties is therefore

important.

Heat Capacity (C) of an object is the heat required to raise its temperature by 1

Kelvin (K). SI unit for C is JK

  • 1 and applied only to a single object.

Specific Heat Capacity (c) gives the heat capacity per unit mass of substance. SI

unit is J kg

  • 1 K - 1 .

When an amount of heat, Q , is transferred to an object to raise its temperature

from T 1 to T 2 , the quantity of the heat transferred can be calculated using:

2 1

Q = C  T = CT − T or

2 1

Q = m  c  T = mcT − T

Other thermal properties are thermal diffusivity, thermal conductivity etc.

1.6 Combustion

Combustion can be defined as rapid oxidation generating heat, or both light and

heat. It occurs in the presence of air (oxygen), fuel and a source of heat.

Combustion has a wide variety of uses. The

most relevant use with respect to this course

is the combustion of fuel which is used for

energy production in power plants, gas

turbines and engines.

Assignment

  1. How different is speed from velocity?
  2. What are the sources of various forms of power used in agriculture?
  3. Define thermal diffusivity and thermal conductivity.

Figure 1 - 2 : Components of

combustion

The higher rate of demand of power on the farm with respect to human output,

necessitates periods of rest to be taken by the farm worker. The required rest

period can be estimated using the expression:

P

Tr

Where Tr is the required rest period in min/h and P is the actual rate of energy

consumption in W.

Generally, man performs the following functions in mechanisation:

  • Provides a source of power to operate farm tools
  • Controls animals and machinery with his intelligence

In performing the function as a source of power man acts as an energy converter

by consuming the chemical energy in foods and converting it into output

mechanical work.

Human as an Energy Converter

Figure 2 - 1 : Human as an energy converter

Advantages

  1. Easily available and used for all types of work.
  2. Human beings can think and make decisions
  3. Human beings can control hand tools with precision and judgment.
  4. Human beings provide additional source of power and control other

sources (animal & mechanical).

Disadvantages

  1. Costliest power compared to all other forms of power,
  2. Very low efficiency,
  3. Requires full maintenance when not in use and
  4. Affected by weather conditions and seasons.

The table below shows some actual manual energy expenditure (consumption)

rates for certain field operations.

Table 2 - 1 : Actual manual energy expenditure (consumption) rates for certain field

operations in Africa

Activity Gross Power Consumed (Watts)

Grass cutting 300

Clearing bush and shrub 400 - 600

Hoeing 300 - 550

Planting 200 - 300

Ridging or deep digging 400 - 1000

Tree feeling 600

Head panning 200 - 400

Ploughing with single axle tractor in

irrigated field

Rotovating with single axle tractor 350 - 500

Ploughing with single axle tractor upland 300 - 650

2.2 Animal power

Animals are also able to provide power for both tractive (mobile) and stationary

operations. Some of these operations include ploughing or seedbed preparation as

well as other farm activities like water pumping, threshing, harvesting and

transportation. It is estimated that nearly 80% of the total draft power used in

agriculture throughout the world is still provided by animals. In Ghana, bullock

and now donkey farming is practiced in the grassland areas of the Savannah,

Northern, North East, Upper East and Upper West Regions. The average force a

bullock can exert is nearly equal to one tenth of its body weight. Power developed

by an average pair of bullocks is about 750 W for usual farm work.

2.2.1 Types of Draught Animals

The main species of draught animals include the:

Bovine species - cattle (ox, bullock, cow, buffalo)

Equine species – horse

Asinine species – donkey, mule

Cameline species – camel, dromedary

Others include llamas, yaks, elephants, etc.

and donkeys are strong on their breasts but the neck becomes weak. They are

therefore harnessed with straps and collars across the breasts.

Figure 2 - 2 : Harnessed pair of horses

Figure 2 - 3 : A plough hitched to a donkey

2.2.4 Yokes

A yoke is a wooden crosspiece to which the animal applies a pushing force from

the forehead or neck. There are three types of yokes discussed here which include

head yoke, neck yoke and withers yoke. The design of yokes vary from region to

region across the world. For instance, the tradition of the English was to use neck

yoke. Head yokes could be found in Austria, Germany and Switzerland. The

withers yoke can also be found on numerous continents and could originate from

India.

The head yoke requires the animals to lower their heads and push forward, with

their head and horns bearing the entire load. It is used on non-humped cattle and

buffalo. This type is not commonly used in Ghana. If a head yoke is used, the

cattle must have:

  • strong horns (not too short or too long)
  • powerful neck and throat

Figure 2 - 4 : Head yoke

The neck yoke , worn on top of the middle of the neck at rest, with a set of bows

around the animals’ necks, requires oxen to push with their shoulders, neck, and

chest.

Figure 2 - 5 : Neck yoke

The withers yoke have wooden staves and rope or leather to hold it in place. It

rests against the hump, in front of the withers of the animal, and the staves do not

interfere with the shoulders, but instead actually turn forward away from the

shoulder. If a withers yoke is used, then the cattle must have:

  • powerful shoulders which do not slope too much
  • a hump (to make it easier to fit the withers yoke)
  1. Animals suffer the same stress as humans from work, diseases and

malnutrition.

  1. They are naturally slow and limited to small farm units.

2.3 Mechanical power

Mechanical power technology is the highest form of mechanisation used in

agriculture. Mechanical power is available through tractors, power tillers and oil

engines. The oil engine is a highly efficient device for converting fuel into useful

work. The efficiency of diesel engine varies between 32 and 38%, whereas that

of the carburettor engine (Petrol engine) is in the range of 25 and 32%. In recent

years, diesel engines, tractors and power tillers have gained considerable

popularity in agricultural operations. Normally, stationery diesel engines are used

as power source for water pumps, flour mills, chaff cutter, sugarcane crusher,

threshers, winnowers, etc.

Advantages

  1. Efficiency is high;
  2. Not affected by weather;
  3. Can run at a stretch;
  4. Requires less space and
  5. Cheaper form of power.

Disadvantages

  1. Initial capital investment is high;
  2. Fuel is costly and
  3. Repairs and maintenance needs technical knowledge.

2.4 Electrical power

Electricity has become a very important source of power on farms nowadays.

Electrical power is used mostly for running electrical motors for pumping water,

dairy industry, cold storage, farm product processing, and cattle feed grinding. It

is a clean source of power and runs smoothly. The operating cost remains almost

constant throughout its life. Its maintenance and operation need less attention and

care.

Advantages

  1. Relatively cheap form of power
  2. High efficiency
  3. Can work at a stretch
  4. Maintenance and operating cost is very low and
  5. Not affected by weather conditions.

Disadvantages

  1. Initial capital investment is high
  2. Requires good amount of technical knowledge and
  3. It causes great danger if handled without care.

2.5 Renewable energy

It is the energy mainly obtained from nature. Biomass, biogas (Figure 2 - 7 ),

sunlight (solar) and wind are mainly used in agriculture for power generation and

various agricultural processing operations. They can be used for lighting, power

generation, water heating, drying, greenhouse heating, water distillation,

refrigeration and diesel engine operation. This type of energy is inexhaustible in

nature.

Figure 2 - 7 : Production of biogas

Advantages

  1. Maintenance free operation
  2. No fuelling requirement
  3. No waste that could cause pollution

2.5.1 Solar Power

Using the sun to dry crops and grain is one of the oldest and most widely used

applications of solar energy. The simplest and least expensive technique is to

allow crops to dry naturally in the field, or to spread grain and fruit out in the sun

after harvesting. The disadvantage of these methods is that the crops and grain

are subject to damage by birds, rodents, wind, and rain, and contamination by

windblown dust and dirt. In recent times, solar energy has been applied in other

pastures, where electricity from power lines is unavailable. PV is often much less

expensive than the alternative of extending power lines into these remote areas.

Most tropical countries are blessed with a plentiful sunshine all year round. Ghana

receives good amount of solar energy (especially in the Northern part) with an

average annual solar radiation of 16-229MJ/m

2

. There is thus plenty of potential

for the development of solar energy. Conditions are therefore ideal throughout the

country for the exploitation of solar energy. The sun’s rays are received in a

collector and transmitted to a heat engine, which converts the solar energy into

mechanical power to run a water or irrigation pump. Solar can be used for

processing fruits and vegetable and for general drying of crops. Another

application is in solar – operated pumps (Figure 2 - 9 ). This is, however, not a

common source of farm power in most developing countries.

Figure 2 - 9 : Typical arrangement of the components of a solar-powered pumping system

2.5.2 Wind Power

Wind is created by the unequal heating of the Earth’s surface by the sun. Wind

turbines (Figure 2 - 10 ) convert the kinetic energy in wind into mechanical power

that runs a generator to produce clean electricity. The wind turns the blade of wind

turbines, which spin a shaft connected to a generator that makes electricity.

The energy of the wind, like that of flowing water, is more or less limited for farm

use, chiefly because it cannot be controlled and is seldom available when needed.

Consequently, the use of wind power on the farm is confined largely to water

pumping, because whenever the wind blows, even if but once or twice a week,

enough water can be pumped and conveniently stored to last several days or until

the wind blows again. The power of the wind is made available by means of the

common windmill (Figure 2 - 10 ). The power developed by this device depends

primarily upon the size of wheel and the wind velocity. However, a number of

other factors such as the type of wheel, design of wheel and mill and height of

tower affect the performance of a windmill.

Figure 2 - 10 : Wind Turbine (left) and wind mill (right)

Where the wind velocity is more than 32 km/h, wind mills can be used for lifting

water. A wind mill having 3.6 m diameter wheel mounted on 12.0 m tower is able

to produce from 0.08 to 0.66 kW with the wind velocity varying from 6.4 to 37

km/h. Thus the average capacity of a wind mill would be above 0.37kW.

2.5.3 Water Power

The power developed by flowing water depends upon two factors, namely, the

volume of water flowing per minute and the head or vertical distance the water

drops at the point where the power installation is located. The former can be

measured either by the float method or by a weir. The head is determined by

measuring the difference in surface level before the water falls and after. Devices

used for converting water power into useful form are generally classed as either

water wheels or turbines. The energy available from water falling from one level

to a lower level can be harnessed to run a few farm operations, such as a feed

grinding, or to operate a generating plant to provide electricity.

3.0 HEAT ENGINE

Heat engine is a machine for converting heat, developed by burning fuel into

useful work or it is an equipment which generates thermal energy and transforms

it into mechanical energy. Heat engine is of two types:

i. External combustion engine, and

ii. Internal combustion engine.

3.1 External combustion engine

It is an engine designed to derive its power from the fuel, burnt outside the engine

cylinder. Steam is created when water is turned into a vapour as it is heated by

heat from a combustion chamber. The steam expands in volume to generate a high

pressure which works against a piston or turbine to generate power. This power is

used to drive a locomotive, ship, etc. and also generate electricity. Examples are

the steam engine and thermal power plants. Figure 3-1 is a schematic diagram of

the steam engine of a locomotive. Because the combustion is outside the engine

cylinder, they can use solid fuels like wood and coal.

Figure 3 - 1 : Schematic diagram of a locomotive head with steam engine

3.2 Internal combustion (IC) engine

It is the engine designed to derive its power from the fuel, burnt within the engine

cylinder. Here combustion of fuel and generation of heat takes place within the

cylinder of the engine. Examples of IC engine include engines used in modern

automobiles, tractors, mowers, etc.

3.2.1 Principle of I.C. Engine

A mixture of fuel with correct amount of air is exploded in an engine cylinder

which is closed at one end. As a result of the explosion, heat is released, and this

causes the pressure of the burning gases to increase. This increase in pressure

forces a close-fitting piston to move down the cylinder. This movement of piston

is transmitted to a crankshaft by a connecting rod so that the crankshaft turns a

flywheel. To obtain continuous rotation of the crankshaft this explosion has to be

repeated. Before this, the burnt gases have to be expelled from the cylinder. At the

same time a fresh charge of fuel and air must be admitted, and the piston must

return to its starting position. This sequence of events is known as working cycle.

For more efficient combustion of the fuel, the fuel is vaporised to ensure that as

many fuel molecules as possible contact enough air for the combustion to be as

complete as possible. Another important thing is how fast the fuel burns to

produce that “explosive” force to get the full power from the engine. This can be

achieved by the vaporisation of the fuel and a preheating of the fuel. Therefore,

how far the air is compressed (heating up in diesel engine), amount of fuel used,

and the volatility of the fuel are very important.

3.2.2 Operation of I.C. Engine

I.C. engine converts the reciprocating motion (up-and-down or back-and-forth

motion) of the piston into rotary motion of the crankshaft by means of a

connecting rod. The piston which reciprocates in the cylinder is very close fit in

the cylinder. Rings are inserted in the circumferential grooves of the piston to

prevent leakage of gases from sides of the piston. Usually, a cylinder is bored in

a cylinder block. A gasket, made of copper sheet or asbestos is inserted between

the cylinder and the cylinder head. The combustion space is provided at the top

of the cylinder head where combustion takes place. There is a rod called

connecting rod for connecting the piston and the crankshaft. A pin called gudgeon

pin or wristpin is provided for connecting the piston and the connecting rod of the

engine. The end of the connecting rod which fits over the gudgeon pin is called

small end of the connecting rod. The other end which fits over the crank pin is

called big end of the connecting rod. The crankshaft rotates in main bearings

which are fitted in the crankcase. A flywheel is provided at one end of the

crankshaft for smoothening the uneven torque, produced by the engine. There is

an oil sump at the bottom of the engine which contains lubricating oil for

lubricating different parts of the engine (Figure 3 - 2 ).