kaizen and its importance, Summaries of Human Resource Management

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2021/2022

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What is Kaizen
The Japanese word KAI –Change And ZEN –Good
It’s a ongoing and never ending improvement process
Kaizen means “improvement”.
Improvement without spending to much money in it ,by involving
everyone in the organizations.ie Managers to lower level employees.
Kaizen is the foundation of all lean improvements
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What is Kaizen

The Japanese word KAI –Change And ZEN –Good

It’s a ongoing and never ending improvement process

Kaizen means “improvement”.

  • (^) Improvement without spending to much money in it ,by involving

everyone in the organizations.ie Managers to lower level employees.

  • (^) Kaizen is the foundation of all lean improvements

KAIZEN VS INNOVATION

KAIZEN INNOVATION

UNDRAMATIC DRAMATIC

LOW COST HIGH COST

LOW RISK HIGH RISK

HUMAN EFFORT TECHNOLOGY

NO BRAINER MORE THOUGHT

5 PRINCIPLES OF KAIZEN

Know your customer – Identify their interests so that you can enhance their

experience.

Let it flow – Everyone in the organization should aim to create value and

eliminate waste.

Go to the Gemba – Value is created in the places where work is done. Leaders

should go there.

Be transparent – Performance improvements should be tangible and visible.

Empower people – Set goals for teams and give them the tools to achieve them.

Real Time Implementation-KAIZEN

Laura Roe, CFO of TBM Carriers, a long haul trucking company, shared

how adhering to the principles of Kaizen can impact the bottom line, “We made a

project to reduce our fuel costs, which is probably one of our largest expenses in the

company. What was important was not only the negotiations, but also getting our

drivers to go to the right fuel stations. We’ve seen so far about $100,000 per month

in savings - about a $1.2 million savings per year - from that project.”

CONCLUSION

It is a brilliantly simple way to capitalize on the wisdom and creativity of

each individual to implement small changes that have a significant impact.

Kaizen means to find a better way and revise the current standard. Thus,

maintaining and improving the standard becomes the main task of management.”

Change Game 1: Cross Your Arms

Number of participants: unlimited

Materials required: none

Description : For practitioners facing a large class and not a lot of time, this exercise really

gets the point of change across. After the introduction of the “change” subject, ask the

audience to “cross their arms.” My operational definition of “crossed” is folding their arms

together, as if they were bored or waiting for something. Once they have completed this

task, ask them to “fold their arms the other way,” reversed of what they just performed. I

guarantee that 90 percent of the class will struggle with it.

Change Game 1: Cross Your Arms(Cont…)

Discussion Questions

 How did it feel when you were asked to cross your arms the other way?

 Did it come naturally or did you have to stop and think about it?

 Were you comfortable with doing this differently from your normal process?

 What are some things that make people resistant to change?

 What can you do to make it easier for people in your organization to accept the changes

associated with Lean and Six Sigma?

 What kind of support is necessary to maintain the changes associated with Lean and Six

Sigma?

Facilitator Notes

  • When people cross their arms, they do so naturally, without even thinking about it. When they

are asked to fold them the other way they, for the most part, stop, refold their arms again and

then try to figure out which arm was on top, which arm moves first and so on. Try this yourself

and see. Encourage participants to consider and share their own personal emotions related to

making changes.

If participants move back to their old seating arrangements after the exercise is

over, ask the following questions:

Why is it difficult to maintain changes once they are made?

What kind of support is necessary to maintain the changes associated with Lean

Six Sigma?

Facilitator Notes

Encourage participants to consider and share their own personal emotions related

to making changes. This is what makes the exercise powerful. Another twist to

this game might be asking participants to change seats frequently, which also can

help them enhance their personal ability to deal with change.

Change Game 2: Change Your Seat(cont..)