Lab 10: Wing Structural Analysis and Bending Test, Exercises of Aeronautical Engineering

The procedures for lab 10 in unified engineering, focusing on the structural analysis of a foam wing and benchtop bending test. Students are required to correct calculation errors, measure wing dimensions, perform structural analysis using a spreadsheet, determine weight locations, and conduct bending tests. Reports must include title, team information, geometry documentation, and structural analysis results.

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Lab 10 Wing Structural Analysis and Bending Test
Unified Engineering
20 Apr 06
Learning Ob jectives
Structural analysis of a foam wing.
Benchtop bending test of wing, and comparison with analysis.
Procedure
Correct any calculation errors which occurred in the wing design in previous Labs.
Cut your wing on the AA CNC foam cutter. Save the “scrap” foam beds which remain.
Measure the actual root and tip chords and thicknesses cr, ct, tr, tt of the airfoil. Their
ratios will not correspond exactly to your τ and λ, because the foam cutting isn’t perfect.
For multi-panel wings, measure the thicknesses at the two ends of each panel.
Perform the spreadsheet structural analysis of your wing, per the Lab 10 notes. Use a
spanwise bending inertia distribution I(y) = 0.037 c t3 corresponding to your measured chords
and thicknesses. For a simple taper, the local c, t would be
c(y) = cr + (ct cr) 2y/b
t(y) = tr + (tt tr) 2y/b
Determine a set of weights (washers, pennies) and weight locations which will approximate
the net loading q(y) in 1g flight. The number and placement of weights is up to you. As a
check, you can verify with your spreadsheet program that the weights give nearly the same
predicted deflection as the continuous loading.
Glue the center joint of your wing with 5-minute epoxy.
Mount the wing upside down on the bench, with one wing half between its foam beds.
Firmly clamp the foam beds next to the center joint, so the joint cannot squirm under load.
Prop up the clamped wing at an angle, so that the cantilevered wing is nearly horizontal.
Place the weights at the chosen y locations. The chordwise location is at the airfoil’s
center of pressure, which for UExx is roughly at (x/c)cp 0.35 at an intermediate c.
Measure the tip deflections δLE and δTE at the leading and trailing edge. Compute average
deflection δ = (δLE + δTE)/2. Also compute the tip twist angle Δα = (δLE δTE)/c.
Reporting one report for each team
Title, team number, team member names, date
Geometry Documentation
Briefly explain any design changes which were made since Lab 9. If no changes were
made, then you can simply re-submit the Lab 9 documentation.
3-view drawing of the airplane.
Table of key aircraft parameters
Structural analysis of the wing, via spreadsheet or Matlab.
Plots of the spreadsheet inputs: Loading q(y) Kqc(y), and the bending stiffness EI(y).
Explain how these were calculated.
Plots of the spreadsheet outputs: S(y), M(y), κ(y), θ(y), and w(y).
Comparison of the calculated and measured tip deflections δ w(b/2). Discussion of
uncertainties in the calculations and the measurements.
1
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Lab 10 – Wing Structural Analysis and Bending Test

Unified Engineering

20 Apr 06

Learning Objectives

  • Structural analysis of a foam wing.
  • Benchtop bending test of wing, and comparison with analysis.

Procedure

  • Correct any calculation errors which occurred in the wing design in previous Labs.
  • Cut your wing on the AA CNC foam cutter. Save the “scrap” foam beds which remain.
  • Measure the actual root and tip chords and thicknesses cr, ct, tr, tt of the airfoil. Their ratios will not correspond exactly to your τ and λ, because the foam cutting isn’t perfect. For multi-panel wings, measure the thicknesses at the two ends of each panel.
  • Perform the spreadsheet structural analysis of your wing, per the Lab 10 notes. Use a spanwise bending inertia distribution I(y) = 0. 037 c t^3 corresponding to your measured chords and thicknesses. For a simple taper, the local c, t would be

c(y) = cr + (ct − cr) 2y/b t(y) = tr + (tt − tr) 2y/b

  • Determine a set of weights (washers, pennies) and weight locations which will approximate the net loading q(y) in 1g flight. The number and placement of weights is up to you. As a check, you can verify with your spreadsheet program that the weights give nearly the same predicted deflection as the continuous loading.
  • Glue the center joint of your wing with 5-minute epoxy.
  • Mount the wing upside down on the bench, with one wing half between its foam beds. Firmly clamp the foam beds next to the center joint, so the joint cannot squirm under load. Prop up the clamped wing at an angle, so that the cantilevered wing is nearly horizontal.
  • Place the weights at the chosen y locations. The chordwise location is at the airfoil’s center of pressure, which for UExx is roughly at (x/c)cp ≃ 0 .35 at an intermediate cℓ.
  • Measure the tip deflections δLE and δTE at the leading and trailing edge. Compute average deflection δ = (δLE + δTE)/2. Also compute the tip twist angle Δα = (δLE − δTE)/c.

Reporting – one report for each team

  • Title, team number, team member names, date
  • Geometry Documentation — Briefly explain any design changes which were made since Lab 9. If no changes were made, then you can simply re-submit the Lab 9 documentation. — 3-view drawing of the airplane. — Table of key aircraft parameters
  • Structural analysis of the wing, via spreadsheet or Matlab. — Plots of the spreadsheet inputs: Loading q(y) ≃ Kqc(y), and the bending stiffness EI(y). Explain how these were calculated. — Plots of the spreadsheet outputs: S(y), M(y), κ(y), θ(y), and w(y).
  • Comparison of the calculated and measured tip deflections δ ≡ w(b/2). Discussion of uncertainties in the calculations and the measurements.

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