Crystal Structures, Imperfections, and Heat Treatment in Metallic Materials, Assignments of Materials science

It covers various topics such as crystals lattices, alloys, composites, etc.

Typology: Assignments

2021/2022

Uploaded on 10/14/2023

kheljeet-th
kheljeet-th 🇮🇳

1 / 6

Toggle sidebar

This page cannot be seen from the preview

Don't miss anything!

bg1
1. What is difference between crystal structure and crystal system. Explain types of crystal structure and axial
relationships?
A crystal structure is described by both the geometry of, and atomic arrangements
within, the unit cell, whereas a crystal system is described only in terms of the unit
cell geometry. For example, face-centered cubic and body-centered cubic are crystal
structures that belong to the cubic crystal system.
Different types of crystal structure and axial relationships are:
2. Describe the major imperfections that may present in crystal structure of metals. How do they influence the
mechanical properties of materials?
The major imperfections that may present in crystal structure of metals are:
Point Defects: When The dendrite – chp 3 pg 12
Vacancy - decrease in density and increases the entropy
3. With neat sketches describe any four types of point defects in metallic materials.
Same as above
4. Define unit cell of a space lattice. Derive the effective number of lattice point in unit cell of cubic lattices
5.
6. A unit cell isthe smallest portion of a crystal lattice that shows the three-dimensional pattern of the entire
crystal. A crystal can be thought of as the same unit cell repeated over and over in three dimensions.
pf3
pf4
pf5

Partial preview of the text

Download Crystal Structures, Imperfections, and Heat Treatment in Metallic Materials and more Assignments Materials science in PDF only on Docsity!

1. What is difference between crystal structure and crystal system. Explain types of crystal structure and axial relationships?

A crystal structure is described by both the geometry of, and atomic arrangements

within, the unit cell, whereas a crystal system is described only in terms of the unit

cell geometry. For example, face-centered cubic and body-centered cubic are crystal

structures that belong to the cubic crystal system.

Different types of crystal structure and axial relationships are:

2. Describe the major imperfections that may present in crystal structure of metals. How do they influence the

mechanical properties of materials? The major imperfections that may present in crystal structure of metals are:

 Point Defects: When The dendrite – chp 3 pg 12

Vacancy - decrease in density and increases the entropy

3. With neat sketches describe any four types of point defects in metallic materials.

Same as above

4. 5. Define unit cell of a space lattice. Derive the effective number of lattice point in unit cell of cubic lattices

  1. A unit cell is the smallest portion of a crystal lattice that shows the three-dimensional pattern of the entire crystal. A crystal can be thought of as the same unit cell repeated over and over in three dimensions.

SC – 1; FCC – 4, BCC – 2, Hexagonal closed packet – 6

Number of atoms fully contributing to the unit

cell = 3 (all in the middle layer)

Number of atoms contributing ½ to the unit

cell = 2 (1 in top and 1 in bottom layer,

respectively)

Number of atoms contributing 1/6 to the unit

cell = 12 (6 in top and 6 in bottom layer,

respectively)

Total number of atoms in the unit cell =

3+(12×2)+(16×12)=3+1+2=

5. Describe the methods of following heat treatment procedure of steels. i) Nitriding ii) Cyaniding. iii) Flame hardening iv) Induction hardening Page 82-84 material science. 6. What is the function of alloying elements in tool steels?

Alloying elements are added to the tool steel to improve its properties over

carbon (C) steel or adjust them to meet the requirements of a particular

application. Different alloying elements each have their own affect on the

properties of steel. Steels having alloying elements in the composition are

called alloy steels.

https://www.ispatguru.com/alloying-elements-and-their-influence-on-properties-of-steel/ Pg 62 material science

  1. What are the principal differences between wrought and cast alloys The principal difference between wrought and cast alloys is as follows: wrought alloys are ductile enough so as to be hot or cold worked during fabrication, whereas cast alloys are brittle to the degree that shaping by deformation is not possible and they must be fabricated by casting

9. Compare gray and malleable cast irons with respect to (a) Composition and heat treatment (b) Microstructure (c) Mechanical characteristic This question asks us to compare various aspects of gray and malleable cast irons. (a) With respect to composition and heat treatment: Gray iron --2.5 to 4.0 wt% C and 1.0 to 3.0 wt% Si. For most gray irons there is no heat treatment after solidification. Malleable iron --2.5 to 4.0 wt% C and less than 1.0 wt% Si. White iron is heated in a nonoxidizing atmosphere and at a temperature between 800 and 900°C for an extended time period. (b) With respect to microstructure: Gray iron --Graphite flakes are embedded in a ferrite or pearlite matrix. Malleable iron --Graphite clusters are embedded in a ferrite or pearlite matrix. (c) With respect to mechanical characteristics: Gray iron --Relatively weak and brittle in tension; good capacity for damping vibrations. Malleable iron --Moderate strength and ductility.

Gray Cast Irons contain silicon, in addition to carbon, as a primary alloy. Amounts of manganese are also added to yield the desired microstructure. Generally the graphite exists in the form of flakes, which are surrounded by an a-ferrite or Pearlite matrix. Most Gray Irons are hypoeutectic, meaning they have carbon equivalence of less than 4.3. (2.5 to 4.0 wt% C and 1.0 to 3.0 wt% Si) Heat treatment : For most gray irons there is no heat treatment after solidification. Microstructure : Graphite flakes are embedded in a ferrite or pearlite matrix. Mechanical properties: Gray cast irons are comparatively weak and brittle in tension due to its microstructure; the graphite flakes have tips which serve as points of stress concentration. Strength and ductility are much higher under compression loads. Graphite morphology and matrix characteristics affect the physical and mechanical properties of gray cast iron. Large graphite flakes produce good dampening capacity, dimensional stability, resistance to thermal shock and ease of machining. While on the other hand, small flakes result in higher tensile strength, high modulus of elasticity, resistance to crazing and smooth machined surfaces. Composition : Consists of temper Carbon in Matrix of Ferrite. No Flake and no combined Carbon. Usually contain between 2.00-2.70% Graphite. Si and Mg reduce the elongation and increase the strength of the...

Here are the differences that you can find out from above between Grey & Malleable

CI.-

1.Malleable C.I are more ductile than Grey C.I due to lesser carbon content.

2.Malleable are less stiff than Grey CI.

3.Grey CI has higher heat capacity.(This is why used in engine cylinder block)

4.Grey CI has higher vibration dampening capacity(Hence used as machine bed).

5.Malleable has better machinability , hence good for making complex Cast iron shapes

which is poor in Grey CI.

6.Malleable detracts while cooling while grey CI does not or negligible.(This is reason

space are left between tracks in rail-roads,typically made of Malleable CI).

7.Because malleable CI is more towards ductile material(from Iron-carbon diagram)

hence offers excellent shock resistance than grey CI.

8.Uses of malleable marine ,railroad,axles,universal joints,flanges ,connecting

rod,crankshaft .wherever compressive strength is required with some

ductility.wherever relative motion through any mean or dynamic loading required

among components with main benefits of the Cast iron also ,it fits well.Electrical

fittings,equipment, hand tools, pipe fittings, washers, brackets, farm equipment,

mining hardware, and machine parts.

9. Uses of Grey Gear,Hydraulic components,Automotive suspension

components,Pumps,Linkages,Stove parts,Steering knuckles,Tractor parts,Valves,Truck

suspension components,Wind turbine housings.Weights and counter-

weights,Machinery base.