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Squeeze Casting of type castings materials
Typology: Schemes and Mind Maps
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also called liquid forging, is a hybrid metal forming process that combines permanent mold casting with die forging in a single step where a specific amount of molten metal alloy is poured into a preheated and lubricated die and subsequently forged and solidified under pressure. Squeeze casting Squeeze casting is a hybrid of low pressure casting and high-pressure casting, and it has the potential to completely eliminate the gas defects associated with HPDC and to enable heat treatment of the castings. In squeeze casting, the die is filled slowly with metal to maintain laminar flow. Once the cavity is full, the pressure on the melt is increased to over 100 MPa and maintained to feed the casting to compensate for shrinkage until the casting has solidified. Die design for squeeze casting is different from that for die casting, and includes thick gates and a large shot end biscuit to ensure that the gates do not freeze before the casting in the cavity has solidified and to ensure feeding the shrink during solidification.
Stage 1 Die set positioned on hydraulic press, preheated to 200–250°C and coated with a releasing agent such as graphite. Accurate metering of liquid metal into die cavity via a "launder".
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