Measuring Static Displacement and Deformation in Structures: Techniques and Applications, Study notes of Aerospace Engineering

The methods used to measure static displacement and deformation in structures, focusing on the use of strain gages and electrical resistance changes. The principles behind these techniques, the configuration of metal foil strain gages, and the impact of temperature on measured strains. The document also mentions the importance of testing structures for military and commercial aircraft and the regulations that govern their certification.

Typology: Study notes

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AOE 3054
Measuring static displacement
and deformation in structures
Preparation for experiments 2 and 5.
Relevant reading:
Lab manual, experiment 2.
Notes on Maxwell’s Reciprocal Theorem (on
website)
Dr. Eric Johnson
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AOE 3054

Measuring static displacement

and deformation in structures

• Preparation for experiments 2 and 5.• Relevant reading:

  • Lab manual, experiment 2.– Notes on Maxwell’s Reciprocal Theorem (on

website)

Dr. Eric Johnson

Why Test Structures?

  1. It is…

For military airplanes: Naval Air Systems Command (NAVAIR) of theU.S. Navy or Aeronautical Systems Division (ASD) of the U. S. AirForce.

For commercial transports: Federal Aviation Administration (FAA), U.S. Department of Transportation.

Federal Aviation Regulations (FAR), Part 25, “AirworthinessStandards: Transport Category Airplanes,” spells out the design andtest requirements that must be met before a type certificate is issued.

Airworthiness is defined as “that quality by which an aircraft makes itscontribution to the safety of flight.”

  1. To…

Displacement Measurements

Displacement Measurements

Moving contact on a slide-wire converts linear displacement or angulardisplacement into an electrical signal. (Holman, p.157)

Magnetic core moves freely inside three coils. An alternating voltage isimpressed on the primary coil and the output voltage of the device asmeasured by two secondary coils is determined by the magneticcoupling between the core and secondary coils, which in turn dependson the position of the core. (Holman, p. 158)

Holman J P, 1989, Experimental Methods for Engineers, 5th Edition,McGraw Hill, New York.

Principle of Electrical Strain Gage

1. Lord Kelvin (1856) established by experiment that

Change of Wire Resistance Due To

Strain

The differential of

R

ρ

L / A

is

Divide this equation by

R

to get

The area change for a circular cross section is related to the changein diameter by

dA =

π

D

( dD

), and the diameter change is due to the

Poisson effect

dD

νε

) D

, where

ν

is Poisson’s ratio. Hence, the

change in area per unit area isNote that the axial normal strain

ε

is defined as

Configuration of Metal Foil Strain

Gages (Micro-Measurements)

The Wheatstone Bridge as a Direct

Readout Device

The output voltage

e

0

is determined by bridge resistances

So

e

0

=0 when

(called the ‘bridge balance equation’)

Quarter Bridge Circuit – One Active

Strain Gage

Quarter Bridge Circuit – Two Lead

Wire Arrangement

Balance equation:Effective gage factor:The increase in resistance caused bythe lead wires in strain gage leg of thebridge results in a decrease in voltage at the S- junction. The gage factor frommanufacturer is

F

= (

R

G

/ R

G

)/

ε

. The percentage change due to lead wire

resistance, or gage factor desensitization, is

% (^77). 1

100

'^100

2

1

2

1

L

L

G

L

L

R

R

R

R

R

F

F

F

for

R

G

=

Ω

, and 20ft of

AWG#30 lead wire.

Effect of Temperature on Measured

Strain – Thermal Output

Once an installed strain gage is connected to a strain indicator

and the instrument balanced, a subsequent change intemperature of the gage …

. N.B.; There is no thermal output strain at a fixed

temperature if

Causes Of Thermal Output From An Installed Strain

Gage When Temperature Changes

Thermal output caused by temperature change ispotentially the most serious error source in the practice ofstatic strain measurement with strain gages.

Methods to compensate for thermal output

Self-Temperature-Compensated

(S-T-C) Strain Gages

  • • An installed S-T-C gage minimizes the thermal output strain over a widetemperature range if it is bonded to the intended substrate; i.e., there is littlethermal mismatch.