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Covers foundational mechanical engineering concepts including basic machine design, statics, dynamics, thermodynamics, materials science, and manufacturing processes. Focuses on understanding mechanical systems, engineering drawings, measurement tools, and introductory CAD applications. Prepares learners for entry-level technical roles in maintenance, production, and mechanical system operation.
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1. Which unit is used to measure force in the SI system? A. Watt B. Pascal C. Newton D. Joule Rationale: Force in SI units is measured in Newtons (N), defined as kg·m/s². 2. Which tool is used to measure internal dimensions accurately? A. Micrometer B. Steel rule C. Vernier caliper D. Inside caliper Rationale: Inside calipers are specifically designed for measuring internal diameters and gaps. 3. What is the main function of a lathe machine? A. Cutting sheet metal B. Drilling holes C. Shaping rotating workpieces D. Welding components
Rationale: A lathe rotates the workpiece while cutting tools shape it. 4. Which material is most commonly used for general engineering steel parts? A. Aluminum B. Brass C. Cast iron D. Mild steel Rationale: Mild steel is strong, ductile, and widely used in engineering applications. 5. What does CAD stand for? A. Computer Analysis Design B. Control and Drafting C. Computer-Aided Design D. Calculated Automated Drafting Rationale: CAD refers to software used for drafting and design. 6. Which property measures resistance to deformation? A. Ductility B. Toughness C. Stiffness D. Malleability Rationale: Stiffness is a material’s resistance to deformation under load.
B. Reduce heat C. Reduce friction between moving parts D. Increase pressure Rationale: Bearings reduce friction between rotating components. 11. Which metal has the highest electrical conductivity? A. Steel B. Iron C. Aluminum D. Copper Rationale: Copper is the standard for high electrical conductivity. 12. What is torque? A. Linear force B. Heat energy C. Rotational force D. Pressure force Rationale: Torque is a twisting or rotational force. 13. Which process removes material using a rotating cutter? A. Casting B. Forging C. Milling D. Welding Rationale: Milling uses rotating cutters to remove material.
What is the purpose of lubrication? A. Increase wear B. Increase friction C. Reduce friction and wear D. Increase heat Rationale: Lubrication minimizes friction and component wear. 15. Which gas is commonly used in welding steel? A. Oxygen B. Hydrogen C. Nitrogen D. Acetylene Rationale: Acetylene is widely used in oxy-acetylene welding. 16. What does RPM stand for? A. Rotational Pressure Measure B. Resistance per Minute C. Revolutions Per Minute D. Rate of Power Movement Rationale: RPM measures rotational speed. 17. Which process forms metal by hammering or pressing? A. Casting B. Welding C. Forging
What is the function of gears? A. Store energy B. Reduce heat C. Transmit motion and torque D. Absorb vibration Rationale: Gears transfer motion and torque between shafts. 22. Which process is used to create hollow metal parts using molten metal? A. Forging B. Machining C. Welding D. Casting Rationale: Casting involves pouring molten metal into molds. 23. Which fastener is permanent? A. Nut and bolt B. Screw C. Rivet D. Clamp Rationale: Rivets create permanent joints. 24. What does CNC stand for? A. Central Numerical Control B. Computer Network Control C. Computer Numerical Control
D. Calculated Numeric Command Rationale: CNC machines are computer-controlled tools. 25. Which metal is lightweight and corrosion-resistant? A. Iron B. Steel C. Brass D. Aluminum Rationale: Aluminum is light and resists corrosion. 26. What is stress in materials? A. Force only B. Heat energy C. Force per unit area D. Mass per volume Rationale: Stress is force divided by area. 27. Which machine tool is used for drilling holes? A. Lathe B. Milling machine C. Drill press D. Grinder Rationale: Drill presses are designed for hole making. 28.
D. Iron Rationale: Iron is naturally magnetic. 32. What does lubrication mainly reduce? A. Speed B. Weight C. Friction D. Pressure Rationale: Lubricants reduce friction between surfaces. 33. Which tool is used for precise measurement of small dimensions? A. Hammer B. Wrench C. Micrometer D. Saw Rationale: Micrometers measure very small dimensions accurately. 34. What is the purpose of a gearbox? A. Increase heat B. Store fuel C. Change speed and torque D. Measure force Rationale: Gearboxes adjust speed and torque output. 35.
Which process improves surface finish? A. Welding B. Forging C. Grinding D. Casting Rationale: Grinding produces fine surface finishes. 36. What is density? A. Force/area B. Volume/mass C. Mass/volume D. Energy/force Rationale: Density is mass divided by volume. 37. Which valve controls flow direction? A. Gate valve B. Globe valve C. Check valve D. Ball valve Rationale: Check valves allow flow in one direction only. 38. Which system uses hydraulic fluid? A. Electrical system B. Pneumatic system C. Mechanical system
Which device converts electrical energy into mechanical energy? A. Generator B. Transformer C. Battery D. Electric motor Rationale: Motors convert electrical energy to motion. 43. What is the purpose of a cooling system? A. Increase heat B. Reduce weight C. Remove excess heat D. Increase pressure Rationale: Cooling systems prevent overheating. 44. Which cutting tool is used on a lathe? A. Drill bit B. Grinding wheel C. Single-point cutting tool D. Saw blade Rationale: Lathes use single-point cutting tools. 45. What is elasticity? A. Permanent deformation B. Breaking point C. Ability to return to original shape D. Heat resistance
Rationale: Elastic materials return to original shape after load removal. 46. Which is a non-destructive testing method? A. Cutting B. Breaking C. Ultrasonic testing D. Machining Rationale: Ultrasonic testing inspects materials without damage. 47. What is a pulley used for? A. Measure force B. Store energy C. Change direction of force D. Increase temperature Rationale: Pulleys redirect applied force. 48. Which component supports rotating shafts? A. Gear B. Seal C. Bearing D. Spring Rationale: Bearings support and allow shaft rotation. 49.
C. Polishing D. Forging Rationale: Polishing uses abrasive materials to improve surface finish. 53. What is the function of a compressor? A. Reduce speed B. Convert energy to heat C. Increase pressure of gases D. Store liquid Rationale: Compressors increase gas pressure by reducing volume. 54. Which of the following is a renewable energy source? A. Coal B. Oil C. Natural gas D. Wind energy Rationale: Wind energy is renewable and sustainable. 55. What is the main purpose of a coupling? A. Reduce vibration B. Change speed C. Connect two rotating shafts D. Store energy Rationale: Couplings connect shafts to transmit torque.
Which measurement tool is used to check flatness? A. Micrometer B. Vernier caliper C. Surface plate and straight edge D. Thermometer Rationale: Surface plates and straight edges are used to test flatness. 57. What does fatigue failure refer to? A. Instant breakage B. Heat damage C. Failure due to repeated loading cycles D. Corrosion only Rationale: Fatigue occurs from repeated stress over time. 58. Which component stores electrical energy in a circuit? A. Resistor B. Diode C. Capacitor D. Switch Rationale: Capacitors store and release electrical energy. 59. What is the purpose of a thermostat? A. Measure speed B. Control pressure
What is the function of a crankshaft? A. Store fuel B. Reduce noise C. Convert linear motion to rotational motion D. Control temperature Rationale: Crankshafts convert piston motion into rotation. 64. Which process is used to join plastic materials using heat? A. Casting B. Welding C. Plastic welding D. Forging Rationale: Plastic welding joins thermoplastics using heat. 65. What does a manometer measure? A. Temperature B. Flow rate C. Pressure D. Velocity Rationale: Manometers measure fluid pressure. 66. Which component protects circuits from excess current? A. Switch B. Capacitor
C. Fuse D. Motor Rationale: Fuses break the circuit when current is too high. 67. What is the function of a gearbox lubricant? A. Increase friction B. Reduce noise only C. Reduce wear and heat D. Increase torque Rationale: Lubricants reduce wear, heat, and friction in gearboxes. 68. Which process involves shaping metal using dies and compressive force? A. Welding B. Casting C. Stamping D. Grinding Rationale: Stamping uses dies and pressure to form metal sheets. 69. What is the purpose of a nozzle? A. Store fluid B. Heat fluid C. Control direction and speed of fluid flow D. Increase mass Rationale: Nozzles control fluid velocity and direction.