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A comprehensive overview of the key topics covered in millwright test #3, including questions and answers related to various types of pumps (positive displacement and centrifugal), pump components and operations, coupling types and selection, and shaft alignment procedures. A wide range of technical details and practical applications, making it a valuable resource for students, professionals, and lifelong learners interested in the field of millwright engineering and maintenance. The detailed explanations and real-world examples presented in the document can help readers develop a deeper understanding of the subject matter and prepare for relevant exams or practical applications.
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TIR - Answer- Total Indicator Reading Positive Displacment vs. Centrifugal Pump - Answer- Capacity is constant reguardless of pressure Flow does not decrease with increasing viscosity Centrifugal Pump - Answer- Capacity decrease with increase in pressure Flow rate decrease with viscosity 2 categories of postive displacment pumps - Answer- Reciprocals and Rotary 2 types of pistons - Answer- Single action and Double action Similar to piston - Answer- pumping element iscylindrical solid move back and forth in a cylindrical chamber. Difference to piston - Answer- plunger moves into and withdrawls from the cylindrical chamber. Diaphragm Pump 3 types of operations - Answer- Mechanical linkage, compressed air, and fluid from a pulsating, external force. 4 types of rotary Pumps - Answer- External, Internal, Vane, Lobe External Gear pump ADVANTAGE - Answer- High speed and pressure External Gear pump Applications - Answer- Chemical and polymer metering, industrial and hydraulic application. Internal Gear pump Advantage - Answer- High viscosity liquids Operates well either direction Internal Gear pump Applications - Answer- Asphalt, Bitumen, Tar Food products such as corn syrup, chocolate.
Vane pump Advantage - Answer- Handles thin liquid and realtive high pressures, compression for wear through vane extension. Vane pump Applications - Answer- Aviation services-fuel tranfer, alchcol, refrigeration Lobe pump Advantage - Answer- pass medium solids no metal contact Lobe pump Applications - Answer- High viscosity material Food appilcations (peanut butter, molasses) Coupling - Answer- connecting coaxial shafts so that one drives the other. 2 MAIN goups of coupling - Answer- Rigid and Flexible Soild couping - Answer- connects shaft end together rigidly use only when true alignment must be aligned Flexible coupling - Answer- perfect alignment of independently supported coaxial chaft end is not practical. Flexiable - Answer- Angular misalignment, parallel misalignment and axial movement 5 things to know before selecting coulping - Answer- hp and rpm, shaft size, apply requirements, environment conditions, space limit Coupling Alignment - Answer- implies the operation is to align surfaces of coupling align 2 shaft Radial runout - Answer- wobbling motion produced by a shaft that isn't perfectly true and striaght. 3 Alignment Procedures - Answer- pump, motor, precicion shims. Shims - Answer- made of standard steel idenified by size and thickness Standard Thickness Gauge is called - Answer- Feeler Guage