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Main points of this past exam are: Pneumatic, Utilize Pneumatics, Applications, Pneumatics Chosen, Control Medium, Applications, Compressors, Operation, Vertical, Reciprocating Compressor
Typology: Exams
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Instructions Answer four questions. All questions carry equal marks.
Examiners: Mr. Sean Williams Mr. Manfred Uhlemann Mr. J. Connolly Mr. R. Simpson
Q1. (a) Define the term “pneumatic”. State two applications, which utilize pneumatics. Why was pneumatics chosen as the control medium for the applications you selected? (5 marks) (b) Sketch and describe the operation of two compressors from those which appear below: (i) Single-acting, two stage, vertical, reciprocating compressor (ii) Screw compressor (iii) Diaphragm compressor (6marks) (c) Distinguish between an intercooler and an aftercooler, use diagrams where appropriate. (5 marks) (d) Define the term “pressure dew point”. (3 marks) (e) Describe with the aid of sketches the operation of refrigeration dryer. (6 marks)
Q2. (a) Using table 1 and table 2 provided calculate the pressure drop between the compressor and point “A” on the pipeline. The pipeline is shown in figure 1. Pressure at compressor = 8 bar Nominal pipe diameter = 40 mm Airflow, converted to free air = 110 litre per second. (8 marks) (b) Explain the term “F.R.L unit”. (3 marks) (c) Describe with the aid of sketches the operation of a pressure regulator. (6 marks) (d) Sketch a vertical receiver and label its associated components. ( marks) (e) Explain the term “ring main”. (3 marks)
Q3. (a) Sketch the cross section of a single-acting cylinder (spring return), clearly label the parts shown. (6 marks) (b) Show using diagrams the operation of a poppet valve. (5 marks) (c) Explain the term “pilot operated valve”. (2 marks) (d) Draw a truth table for the “AND” logic function. Show using the appropriate symbols a pneumatic circuit which exhibits “AND” logic. (6 marks) (e) Draw the appropriate pneumatic symbols for three of the components below: (i) Quick Exhaust valve (ii) Throttle valve, adjustable (iii) 3/2 NO push button valve (iv) Service unit (6 marks)
Q4. (a) Explain the term “closed system”. (3 marks) (b) Sketch and label a hydraulic supply system, explain the function of each component labelled. (6 marks) (c) Calculate the power of a hydraulic pump, which delivers a flow rate of 50 litres per minute at a pressure of 120 bar. ( marks) (d) Explain the term “fixed displacement” used in relation to hydraulic pumps. ( marks) (e) Describe with the aid of sketches the operation of a radial piston pump. (8 marks)
Q5. (a) A load of 2300 kg is to be lifted. Calculate the diameter of a hydraulic cylinder required to lift this load. The hydraulic system has a pressure of 110 bar. (6 marks) (b) Describe using sketches the operation of a sequence valve. (6 marks) (c) Give an appropriate application in which the sequence valve would be used. (3 marks) (d) State the primary function of a flow control valve in a hydraulic circuit. (4 marks) (e) Draw the appropriate hydraulic symbols for the components listed below: