Polycentric Hinge - Computer-Aided Analysis of Machine Dynamics - Lecture Notes, Study notes of Computer-Aided Analysis of Machine Dynamics

Main objectives of the course are: 1. Recognize constrained kinematic chains embedded in larger engineering systems 2. Identify forward and inverse dynamic problems 3. Use numerical integration methods and other numerical solution techniques 4. Communicate well using verbal, written and electronic methods. Key points in this lecture are: Polycentric Hinge, Skeletal Diagram, Vectors, Sewing Machine, Sewing Machine Linkage, Angular Velocity, Angular Acceleration

Typology: Study notes

2012/2013

Uploaded on 10/02/2013

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POLYCENTRIC HINGE - SKELETAL DIAGRAM
POLYCENTRIC HINGE - VECTORS
Vector Position of Length
(mm) Angle
(deg)
1 H wrt A 21.67 constant 0.00 constant
2 B wrt A 26.69 constant 181.61 var
3 C wrt B 26.00 constant 36.95 var
4 D wrt E 14.00 constant 99.38 driver
5 E wrt F 17.83 constant -15.87 var
6 F wrt H 22.47 constant 146.31 9 - 5.33
7 G wrt H 22.03 var 171.56 var
8 G wrt A 3.23 constant 92.21 2 - 89.40
9 C wrt H 31.33 constant 151.64 var
10 D wrt C 24.62 constant 15.36 3 - 21.59
0RRRR 1932
0RRRRRRR 16541032
0RRR 178
A
B
C
D
E
H
F
G
A
B
C
D
E
H
F
G
2
6
3 4
5
8
7
1 1
R2
R7
R6
R5
R4
R3
R10
R9
R8
R1
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POLYCENTRIC HINGE - SKELETAL DIAGRAM

POLYCENTRIC HINGE - VECTORS

Vector Position of Length (mm)

Angle (deg) 1 H wrt A 21.67 constant 0.00 constant 2 B wrt A 26.69 constant 181.61 var 3 C wrt B 26.00 constant 36.95 var 4 D wrt E 14.00 constant 99.38 driver 5 E wrt F 17.83 constant -15.87 var 6 F wrt H 22.47 constant 146.31 (^)  9 - 5.33 7 G wrt H 22.03 var 171.56 var 8 G wrt A 3.23 constant 92.21 (^)  2 - 89.40 9 C wrt H 31.33 constant 151.64 var 10 D wrt C 24.62 constant 15.36 (^)  3 - 21.59

R 2 R 3 R 9 R 1  0

R 2 R 3 R 10 R 4 R 5 R 6 R 1  0

R 8 R 7 R 1  0

A

B

C

D

E

H

F

G

A

B

C

D

E

H

F

G

2

6

3 4 5

8

7

(^1 )

R (^2)

R (^7)

R (^6)

R (^5)

R (^4)

R (^3)

R (^10)

R (^9)

R (^8) R (^1)

Sewing Machine

Determine angles ,  and  as well as distance s for this sewing machine linkage at the position shown below.

A

D

B

C

E

G

F

s

A

D

G

AD^2 = AG^2 + DG^2

AD = 4.066 cm

tan GDA = AG / DG GDA = 20.44

A

D

B

e

D

C

B

e

G

e 2 = AB^2 + AD^2 - 2 (AB) (AD) cos 24.56 e = 2.694 cm sin  / AB = sin 24.56 / e  = 14.29

e 2 = BC^2 + CD^2 - 2 (BC) (CD) cos   = 48.94 sin / BC = sin / e  = 87.77 or 92.23 ??? check which one BC^2 = e 2 + CD^2 + - 2 e (CD) cos   = 92.23

GDA -  +  = CDG =  + CDE  = 62.65

 + CDE +  +  = 180  = 32.68

DE sin  = AG + EF sin   = 15.43 s + DG = DE cos  + EF cos  s = 1.12 cm

A

D

G

s

E

F

AB = 1.60 cm BC = 3.57 cm DC = 2.24 cm CE = 1.60 cm DE = 2.74 cm EF = 3.81 cm AG = 1.42 cm DG = 3.81 cm

DCE = 90

CDE = 35.7

Determine the angular velocity of links 2, 3, 4 and 5 as well as the velocity of needle 6 for the sewing machine linkage as shown below when sewing at 4 stitches per second constant speed.

 2 = 4 stitches/sec = +8 rad/sec VB = AB  2 = 40.21 cps

VC  VB  VC/B

? AB  2?

CD AB BC

VB / sin 48.9 = VC / sin 77.7 = VC/B / sin 53.4 VC = 52.31 cps  4 = VC / CD = 23.27 rad/sec CW VC/B = 42.84 cps  3 = VC/B / BC = 12.00 rad/sec CW

VB

VC

VC/B

VB

VC

VC/B

VE = DE  4 = 63.77 cps

VF  VE  VF/E

? DE  4?

vertical (^) DE EF

VE / sin 74.6 = VF / sin 78.1 = VF/E / sin 27.3 VF = 64.72 cps VF/E = 30.34 cps  5 = VF/E / EF = 7.96 rad/sec CCW

VE

VF

VF/E

VE

VF

VF/E

45 ^ 15.4

A

D

B

C

E

G

F

AB = 1.60 cm BC = 3.57 cm DC = 2.24 cm CE = 1.60 cm DE = 2.74 cm EF = 3.81 cm AG = 1.42 cm DG = 3.81 cm

DCE = 90

CDE = 35.7

constant  2

Determine the angular velocity of links 2, 3, 4 and 5 as well as the velocity of needle 6 for the sewing machine linkage as shown below when sewing at 4 stitches per second constant speed.

R 2

B

C

R 1 R 3

R 4

A

D

 2 *^ =  4 = -23.27 rad/sec r ^ [cm] (^) ^ [deg] 1 4.93 270 2 2.74 332. 3 3.81 254. 4 1.42 0

 3 *^ = - r 2 *^  2 *^ cos( 2 *^ -  1 *^ ) / r 3 *^ cos( 3 *^ -  1 *) = + 7.96 rad/s

r 1

  • (^) = - r 2

2

  • (^) sin( 2

3 *) / cos( 3

1 *) = + 64.71cps

 5 =  3 *^ = 7.96 rad/sec CCW VF = 64.71 cps down

 2 = +8 rad/sec r [cm] (^)  [deg] 1 4.07 110. 2 1.60 135. 3 3.57 57. 4 2.24 8.

 3 = -r 2  2 sin( 2 -  4 ) / r 3 sin( 3 -  4 ) = -12.00 rad/s  4 = -r 2  2 sin( 2 -  3 ) / r 4 sin( 3 -  4 ) = -23.27 rad/s

A

D

B

C

E

G

F

AB = 1.60 cm BC = 3.57 cm DC = 2.24 cm CE = 1.60 cm DE = 2.74 cm EF = 3.81 cm AG = 1.42 cm DG = 3.81 cm

DCE = 90

CDE = 35.7

constant  2

R 2 *

E

F

R 1 *

R 3 *

R 4 *

D

G

2 2 2

2 2 2

2 2 2

2 2 2

6

5

4

3

3 3 8 8 5 5

3 3 8 8 5 5

3 3 4 4

3 3 4 4

r cos

r sin

r cos

r sin

rcos r cos r cos (^1) r

r sin r sin r sin 0

rcos r cos 0 0

r sin r sin 0 0

  1. 929 0. 234 1. (^0121) r

6

5

4

3

using MATLAB

  1. 07 cm/ sec

  2. 96 rad/sec

  3. 27 rad/sec

  4. 00 rad/sec

r 6

5

4

3

Determine the angular acceleration of links 2, 3, 4 and 5 as well as the acceleration of needle 6 for the sewing machine linkage as shown below when sewing at 4 stitches per second constant speed.

R 2

B

C

R 1 R 3

R 4

A

D

 2 = +8 rad/sec  2 = 0 angular velocities from velocity solution r [cm] (^)  [deg] (^) ^ [rad/sec] r^2 [cpss] ^ [rad/s/s] r [cpss]

1 4.07 110. 2 1.60 135.0 +25.13 +1010.6 0 0 3 3.57 57.3 -12.00 +514.1? 4 2.24 8.4 -23.27 +1212.9?

4

2 3 4 4

2 2 3 3

2 2 2 2 2 2

4

2 3 4 4

2 2 3 3

2 2 2 2 2 2 4

3 3 3 4 4

3 3 4 4 r cos r sin r sin r sin

r sin r cos r cos r cos r cos r cos

r sin r sin    

  1. 0 cpss

  2. 8 cpss

  3. 929 2. 216

4

3  

  1. 4 rad/s/ s

  2. 3 rad/s/s

  3. 0

4

3  

closed form ^3 = ( - r 2 ^2 sin( 2 -  4 ) - r (^2) 2 ^2 cos( 2 -  4 ) - r 3 2 ^3 cos( 3 -  4 ) + r 4 2 ^4 ) / r 3 sin( 3 -  4 ) = 549.3 rad/s/s ^4 = ( - r 2 ^2 sin( 2 -  3 ) - r (^2) 2 ^2 cos( 2 -  3 ) - r 3 2 ^3 + r (^4) 2 ^4 cos( 4 -  3 )) / r 4 sin( 3 -  4 ) = 40.4 rad/s/s

A

D

B

C

E

G

F

AB = 1.60 cm BC = 3.57 cm DC = 2.24 cm CE = 1.60 cm DE = 2.74 cm EF = 3.81 cm AG = 1.42 cm DG = 3.81 cm

DCE = 90

CDE = 35.7

constant  2