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Assignment 1: Topic 1: Type of Cement
Introduction:
Cement is a fine mineral powder manufactured with very precise processes. Mixed with water, this powder transforms into a paste that binds and hardens when submerged in water. Because the composition and fineness of the powder may vary, cement has different properties depending upon its makeup. It is also vary type of cement depends on the purpose of used.
Portland cement is the basic ingredient of concrete. Concrete is formed when Portland cement creates a paste with water that binds with sand and rock to harden.
Type of Portland cement:
There is common materials used to manufacture cement include limestone, shells, and chalk or marl combined with shale, clay, slate, blast furnace slag, silica sand, and iron ore. These ingredients, when heated at high temperatures form a rock-like substance that is ground into the fine powder that we commonly think of as cement.
Sulphate Resisting Cement (SRC)
Sulphate Resisting Cement is blended cement designed to improve the performance of concrete where the risk of sulfate attack may be present. It also provides improved durability for concrete in most aggressive environments, reducing the risk of deterioration of the structure and structural failure. A properly designed concrete for use in aggressive environments needs to have an appropriate cementitious content, a low water: cement ratio, and be well compacted and cured. It is recommended that specialist advice be obtained during the project design stage to ensure that the concrete is adequate for the expected service.
Ordinary Portland cement is also susceptible to the attack of sulphate, in particular to the action of magnesium sulphate. Sulphates react both with the free calcium hydroxide in set cement to form calcium sulphate. While free calcium hydroxide can also react with hydrate of calcium aluminate to form calcium sulphoaluminate at about 227% of the exact volume aluminates. It results of the expansion within the framework of hardened cement paste cracks and subsequent disruption. This phenomenon is known as sulphate attack. A concrete designed to provide improved sulfate resistance should have greatly reduced permeability, which should also
provide increased resistance to the penetration of chloride ions, reducing the risk of corrosion in reinforcing steel.
Sulphate Resisting Cement Properties The following table provides typical example of Sulphate Resisting Cement physical properties:
Sulphate Resisting Cement Setting Time: Typical Requirement: Initial 2 โ 4 hours 45 min min Final 4 โ 6 hours 10 Hours max Soundness 1.0 mm 5mm max Sulphate Resistance 150 โ 250 strain 900m Strain max Peak Temperature Rises 20 -22 degree Celsius 23 degree Celcius Compressive Strength: Mortar Prism: 7 Days 22 โ 30MPa 20MPa Min 28 Days 45 โ 55MPa 35MPa Min
Concrete Properties The composition of Sulphate Resisting Cement is formulated to deliver lower heat of hydration and superior sulphate resistance. This results is slower strength development by the Sulphate Resisting Cement, with significantly lower early age strength, but a greater potential for later age strength development. Typically the early age strength of concrete containing Sulphate Resisting Cement may be half that of similar concrete containing General Purpose cement at the same water to cement ratio, but the later age strength will not be significantly lower.
The uses of Resisting Portland cement (SRC) Sulphate Resisting Cement is recommended for use in aggressive sulphate-rich environments where increased resistance to salt attack is required. Where concrete is expected to be in contact with sulphates or other aggressive salts or solutions, analytical surveys must be completed and appropriate grade of concrete selected. Sulphate Resisting Cement can also be used in mass concrete where reduced heat liberation is required. As with Portland cements, the resistance to acid solutions is limited, but concrete life expectancy will be maximized by using Sulphate Resisting Cement at high cement content and low water to cement ratio in fully compacted and cured concrete.
Others uses of Sulphate Resisting Portland Cement will be:
Sugar, chemical, and fertilizers factories Petrochemical and food processing industries
Wharfs and marinas
Sea walls, dams and reservoirs Offshore platforms Submerged structures
Abattoirs, piggeries, feedlots and food processing plants
Mines and other acidic soil environments Dairying, forestry, fishing and other environments with structures susceptible to chemical attack