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The effectiveness of engineering controls in preventing and eliminating musculoskeletal disorders (msds) in the workplace. It covers various engineering control methods, such as adjustable workstations, tool redesign, and mechanical assist devices, and their benefits, including permanence, minimal training requirements, and ease of visual inspection. The document also provides examples of engineering control applications, including changing the way materials are moved, processed, and handled, and modifying workstation layouts and tool designs.
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Probably the most effective means for controlling and eliminating MSD hazards is through engineering controls that fit the task, workplace and tools to the worker. Adjustability of workstations is the key to making the workspace fit every worker and preventing awkward postures. The desired effect of tool redesign is to limit tool weight & vibration and to allow hands, wrists and arms to remain in a neutral position during use. E-Z grip handles and squeeze activation of powered tools work to minimize grip, trigger and pinch hazards. Benefits of Engineering Controls Engineering controls are permanent and relies on a minimum amount of training for specific behaviors. Engineering controls less likely to fail than administrative or personal protective equipment. It is easy to visually ensure that the controls are in place and effective. Engineering controls are OSHA's preferred method of MSD hazard control and elimination. Engineering Control Basics Change the way material are moved — use mechanical assist devices to relieve heavy load lifting and carrying tasks, or use handles or slotted hand holes in packages requiring material handling. Change the process or product to reduce worker exposures to risk factors - engineer production parts for easy and fast assembly to reduce manual forces required Modify containers for more accessible parts supply, such as by using height-adjustable material bins. Change workstation layout - use height-adjustable work tables, locate tools and materials to within short reach distances. Change the way parts, tools, and materials are handled - use fixtures such as clamps or form fitting material rests to hold work pieces. This eliminates the need for awkward hand and arm positions Suspend tools to reduce weight and allow easier access. Change tool design - pistol handle grips for knives to reduce wrist bending postures required by straight-handle knives or squeeze-grip-actuated screwdrivers to replace finger-trigger-actuated screwdrivers.
Change in packaging - lighter-weight and smaller packaging materials reduce lifting loads. Use boxes with slotted hand grips or temporary hand grip devices for carrying packaged material. This eliminates pressure points to the fingers and palm of the hand. Change assembly access and sequence - removing physical and visual obstructions to reduce awkward postures or static exertions during assembly.