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Machine Tool Technology FINAL exam
Typology: Exams
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proper lifting involves use of the back and arms - CORRECT ANSWER โโโ True? An "independent" chuck has jaws that are adjusted individually to locate the work - CORRECT ANSWER โโโ true Negligence is the number one cause of accidents - CORRECT ANSWER โโโ true Jewelry is unsafe to wear around machine tools - CORRECT ANSWER โโโ true Gloves are safe to wear when using machine tools - CORRECT ANSWER โโโ false What RPM should be used when drilling using a 0.500" diameter drill bit on brass using a cutting speed of 150. - CORRECT ANSWER โโโ cs x 4/ diam = Loose workpieces are not a safety hazard in lab activities - CORRECT ANSWER โโโ true When turning between centers, the end(s) of the work must be center-drilled in order to provide proper support before using a tailstock center - CORRECT ANSWER โโโ Short sleeves and an untucked shirt are advised when using machinery - CORRECT ANSWER โโโ Safety glasses are preferred to safety goggles when grinding or chipping - CORRECT ANSWER โโโ false? The purpose of center drilling is to create a mating surface for the tailstock center. - CORRECT ANSWER โโโ On a milling machine, a fly cutter is normally comprised of two cutting bits. - CORRECT ANSWER โโโ What RPM should be used when drilling using a 0.250" diameter drill bit on aluminum using a cutting speed of 300. - CORRECT ANSWER โโโ cs x4/ dia A vertical milling machine uses cutters held in a vertical spindle - CORRECT ANSWER โโโ The chuck key (t-handle chuck wrench) should always be held in the hand or removed from the chuck, it should never be left in the chuck at any time - CORRECT ANSWER โโโ The parting or cutoff tool should be used at higher turning speeds to ensure a good finish - CORRECT ANSWER โโโ Coolants, when used in grinding or high-speed machining, pose a respiratory hazard
What should the feed rate & RPM be set to when using a 0.500" " three flute carbide end mill while cutting low carbon steel (250 cutting speed and 0.002" feed/tooth). - CORRECT ANSWER โโโ ipm= number of flutes x rpm x chip load A collet provides accurate workholding on round/bar stock only - CORRECT ANSWER โโโ Electrical devices should be locked-out and tagged when being serviced - CORRECT ANSWER โโโ A roughing mill produces a high finish while removing a considerable amount of material in a short period of time. - CORRECT ANSWER โโโ Sandals or open-toed shoes may be worn during lab activites - CORRECT ANSWER โโโ false Surface finish is improved with the slowest turning speed and the fastest feed. - CORRECT ANSWER โโโ Chips and metal shavings should be cleaned from work with a brush - CORRECT ANSWER โโโ true What RPM should be used on a 0.250" diameter low carbon steel using a cutting speed of 90 on a lathe. - CORRECT ANSWER โโโ cs x 4/ diam Caribde cutting tools are extremely durable and will withstand rough handling - CORRECT ANSWER โโโ Repetitive noise is not a potential safety hazard - CORRECT ANSWER โโโ false Multiple flute cutters (i.e. a four-flute cutter) can operate at lower speeds and produce better finishes as compared to cutters with fewer flutes. - CORRECT ANSWER โโโ Approved eye protection utilizes high-impact lenses and side shields - CORRECT ANSWER โโโ Pinch points must be avoided and should be properly guarded on machines - CORRECT ANSWER โโโ Safety glasses must be worn at all times during lab activites - CORRECT ANSWER โโโ true A machined edge can pose a danger and should be chamfered or deburred - CORRECT ANSWER โโโ A straight milling cutter can clear or eject chips better than a helical end mill - CORRECT ANSWER โโโ Compressed air may be used for removal of chips from machines - CORRECT ANSWER โโโ true? Indexable carbide tooling in a variety of shapes is available for milling machines. - CORRECT ANSWER โโโ
A lathe capable of performing multiple operations in one setup with parts manually loaded and cycling of the tooling done automatically is known as a/an: - CORRECT ANSWER โโโ Considering all abrasives available, a Silicon Carbide wheel is the most ideal for grinding steels. - CORRECT ANSWER โโโ The ability for an abrasive to "break away" and expose new abrasive grains is known as "fracturability" - CORRECT ANSWER โโโ A centerless grinder is more accurate than a standard cylindrical grinder - CORRECT ANSWER โโโ Coolant is used in grinding operations for a number of reasons, one being to flush away material and abrasive from the grinding area. - CORRECT ANSWER โโโ The Vertical Spindle Type III Grinder allows for rapid stock removal but is only used on small workpieces. - CORRECT ANSWER โโโ Grinding is advantageous because of the ability to process a wide array of materials while achieving precise dimensional tolerances (more than other machining processes) - CORRECT ANSWER โโโ In occasional grinding of outside and inside diameters on smaller workpieces, a tool post grinder may be used in conjunction with a lathe. - CORRECT ANSWER โโโ For most surface grinding, a wheel of 46-60 grit gives good performance. - CORRECT ANSWER โโโ In categorizing different abrasives, a diamond wheel would be considered a "Superabrasive" - CORRECT ANSWER โโโ One point in truing a wheel is the return of "flatness" or the shape of the wheel. - CORRECT ANSWER โโโ when figuring speeds, rim speed or surface feet per min should be considered - CORRECT ANSWER โโโ true The three-jaw chuck is the most accurate workholding tool. - CORRECT ANSWER โโโ false Ideally, the work should be placed into the lathe, turned in its entirety, finished and removed. - CORRECT ANSWER โโโ true On the lathe, one mark on the cross-slide dial is equivalent to .020 - CORRECT ANSWER โโโ false Using the Right Hand Cutting Tool on the lathe, the feed should be from right to left.
The purpose of center drilling is to create a mating surface for the tailstock center - CORRECT ANSWER โโโ true