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MSSC - Safety Certification solution.docx
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What are the fourteen Subindustries of Manufacturing Chemicals Computers & Electronic Products Electrical Equipment & Appliances Food & Beverage Furniture Machinery Nonmetallic Minerals Petroleum & Coal Products Plastics & Rubber Production Primary and Fabricated Metals Printing Textile, Textile Products, Apparel & Leather Transportation Equipment Wood & Paper Moving and storage of materials is the concentration known as:
logistics and inventory control Apprenticeships are sponsored by companies or: labor unions Number of people directly employed in manufacturing is about: 14 million Automotive manufacturers developed a manufacturing process based on each person repeatedly performing a single task. This technique is called: assembly-line production The best way to ensure quality is to: prevent problems before they happen The final inspection of a product is done by: the customer Feedback is most effective when it: addresses problems that arise immediately Define the 5 Classes of Fire: Class A Wood, Paper, Cloth, Plastic Class B Grease, Oil, Chemicals Class C Electrical Cords, Switches, Wiring Class D Combustible Switches, Wiring, Metals
The Hazardous Material Identification System rates health, flammability, and physical hazard categories. On such a scale, a high level of danger is indicated by: the number 4 When oxygen and acetylene cylinders are stored together, there must be a solid barrier wall or a distance of: at least 20 feet between them Miscommunication on the job can have serious consequences. All of the following could be caused by miscommunication except. A. wasted materials B. customer satisfaction C. wasted time D. quality problems: B. customer satisfaction A major cause of mistakes in manufacturing is: lack of communication between shifts Define the 3 team roles: leader, contributor, encourager Each team goal should be SMART. What does the acronym describe: specific, measurable, achievable, relevant, time based The effectiveness of teams depends on cooperation among members with different skills and work styles. In order for the team to be effective, its members need to focus on: completing the task and building positive relationships
Teams can use several strategies to reach a decision. They key point of a consensus decision is that: team members support the decision even if they are not completely satisfied The goal of conflict resolution is to: find a permanent solution to a specific problem If you are assigned to train someone else, it is important to: record everything that you do The final step of on-the-job training is: following up over time to be sure the task was learned External customer refers: to the person or business who buys the product Internal customers include all of the following, except: consumers of the product Some tools require frequent calibration against a standard. This process is generally required for: any type of test equipment One precaution, to minimize the risk of explosion when power tools must be used, is to use only: pneumatic power tools Photoelectric sensors detect obstructions in the path of a beam of light. These sensors are frequently as part of a:
Answer Call Between 2nd and 4th ring, Greet Customer, Speak Clearly, Ask Their Name, Be Knowledgeable, Avoid Hold, Treat Customer Well, Do Not Hang Up Too Quickly Product design teams should provide an environment that encourages team members to __________: Add their design ideas freely Engineers working with manufacturing to become aware of tooling limitations and other problems that may increase production time and cost is an example of __________: concurrent engineering Promoting competition among teams or departments __________: Is not a reason to set measurable team goals OSHA standard must be available to workers who: attend OSHA required training Define andon lights: they signal the condition of a process Communicating __________ is important when training employees. at the appropriate level When is the best time to offer safety-related training to employees?
At new employee orientation An average worker's productivity would be included in
job standards description Documentation on the quality of a training session __________ is not required What does the acronym OSHA stand for: Occupational Safety and Health Act (Administration) What is the purpose of OSHA: Govern Safe Practices at Non-Governmental Workplace Protect Employee from Unsafe Work Conditions OSHA conducts inspections for the following reasons: Imminent danger (can cause death or serious harm) After an accidental death or many injuries Employee complaints Industries that are considered hazardous Follow-ups Describe the severity of OSHA violations: Willful Violation - could cause death or immediate physical harm Serious Violation - has good possibility of causing death or serious harm Non-Serious Violation - may result in an accident without
A job safety analysis Describe Seven Types of Personal Protective Equipment Eye & Face, Hearing, Hand, Foot, Head, Body, Respiratory OSHA Guideline permissible noise level is ____ DB for 8 hour period 90 decibels Do not wear gloves or loose fitting clothing around _______ moving machinery Describe the classes of Hard Hats Class G - General use Class E - Electrical protection to 20K volts Class C - Impact and penetration resistance (Does not provide electrical Protection) Describe the Types of Respiratory Hazards: Vapors - Solvents Painting Fumes - Metal fumes from welding Mists - Liquid particles, Oils, Coolant Gases - Acetylene, Argon can displace air Smoke - incomplete burn soot Dusts - Fine particles (some can be explosive) Air is considered oxygen deficient by OSHA when it has less than ______ oxygen 19.5%
Describe the Types of Respiratory Protection Equipment Quarter Mask - nose and mouth Half Mask - nose mouth and underside of chin (most common) Full Mask - Cover entire face from hairline to chin Class G hard hats are __________ and provide some protection from contact with live electrical circuits. They are tested at 2200 volts. non-conductive Ear plugs should be replaced when they are no longer __________ pliable To protect your hands, you should only wear gloves approved by __________ ASTM When working in areas that have extreme respiratory conditions, such as a confined space with toxic fumes, a __________ should be used self-contained breathing apparatus Leather shoes are worn during welding to protect the feet from __________ stray drops of molten metal A certification from a physician is required before __________ Using air breathing apparatus
cartridges Define Lock Out / Tag Out a process used to prevent machines from starting or releasing energy The only person to remove the tag (LOTO) is ______ the person who installed it Eyewash stations should contain enough water to provide a continuous flow for at least ________ 15 minutes The three main components of an electrical lockout/tagout are: lock,hasp,tag __________ fires are considered Type C fires Electrical To avoid potential fires, combustible materials must be kept a minimum of __________ feet from any potential ignition sources. 35 When responding to a workplace accident do not __________ put yourself in danger A paper fire can be safely extinguished using a Class __________ fire extinguisher A
To prevent fire hazard, the following action should be taken. Dispose of rags promptly The dates and charge on the fire extinguishers should be checked __________ when performing a weekly inspection of fire system A CO2 fire extinguisher is used for which type of fire? Electrical A class C fire is one that consists of burning __________ live electrical lines or equipment Licensure or certification is required __________ to enter a confined space Because of toxic vapors, use of a breathing apparatus __________ is required when working in identified confined spaces Safe work __________ are a means of ensuring all precautions have been taken when a worker has to perform tasks in a situation that may endanger his or her safety or health permits A platform with a height above 10 feet requires __________ a handrail and toe board Achieving a match between the worker, task, tools, and environment is called __________
Hepatoxin (liver) Nephrotoxin (kidney) Neurtoxin (nervous system) Describe the NFPA Hazardous Material Identification System Diamond Shaped Blue - Health hazard Red - Flammability Yellow - Instability White - Special Hazards Describe the DOT Hazardous Material Identification System United Nations Identification Number, Packaging and Quantity Restrictions Hazard Classification Proper name and Packaging and shipping instructions Class 1: Explosives Class 2: Gases Class 3: Flammable Liquids Class 4: Flammable Solids Class 5: Oxidizers Class 6: Poisonous and Infectious Class 7: Radioactive Materials Class 8: Corrosives Class 9: Miscellaneous Define the NPCA Hazardous Material Identification System
Blue - Health Hazards Red - Flammability Orange - Physical Hazard White - Personal Protection Define a Material Safety Data Sheet (MSDS) Document that provide specific information about a substance Describe Five Lubricant Storage Rules Store in a clean orderly manner Protect from environment Prevent fire Fire suppression equipment Personnel Safety Describe Four Methods Used to Recycle Lubricants Gravity separation Straining Filtering Centrifuge The materials loaded onto a truck and their potential hazards are identified by __________ shipping manifests A __________ is a chemical that has been scientifically proven to cause acute or chronic health problems to the exposed person health hazard
The __________ labeling system was designed to help firefighters in the event of an emergency. NFPA A physical hazard resulting from a substance that may spontaneously combust when exposed to air is called __________ pyrophoric The environmental coordinator __________ should know the proper disposal procedures for waste material A(n) __________ is a labeling system designed to quickly and accurately identify hazardous materials hazardous material identification system When storing lubricants, never __________ store lubricants with other flammable material The primary place to look for information regarding shipment of specific hazardous materials is the __________ hazardous Materials Table An internationally recognized number assigned to a chemical for identification purposes is called the __________. United Nations Identification Number
A(n) __________ is any organic compound containing two joined oxygen atoms. This substance is highly explosive and sensitive to shock. organic peroxide The __________ is a guideline published by the American Conference of Governmental Industrial Hygienists and outlines how much of a particular chemical a worker can be exposed to without an unreasonable health risk. Threshold Limit Value (TLV) The PEL (Permissible Exposure Limit) for exposure to hazardous substances are set by __________ OSHA Define the 4 types of machine guards Fixed or permanent Interlocked - no guard machine will not run Adjustable - can be adjusted Self-adjusting - power saw Describe the operation of Emergency Stop Control Presence sensing restraints: Photo electric, Radio frequency, Pressure sensitive mats Physical restraints: pullback Electromechanical restraints: safety trip, two - hand, gate Never move a cylinder with a _________ attached
