Radiographic Examination of Welded Joints: Technique, Acceptance Standards, and Defects, Essays (high school) of Boilers and Welding

The requirements for radiographic examination of welded joints according to article i-5 of section viii division 2 of the asme boiler and pressure vessel code. It covers the technique for radiographic examination, the welded joints to be radiographed, acceptance standards for radiographs, and unacceptable defects and repair requirements.

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2011/2012

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ARTICLE I-5
RADIOGRAPHIC EXAMINATION
AI-500 TECHNIQUE FOR RADIOGRAPHIC
EXAMINATION OF WELDED
JOINTS
AI-501 Welded Joints to Be Radiographed
All welded joints to be radiographed shall be exam-
ined in accordance with Article 2 of Section V, except
as specified below.
(a) The reinforcement on each side of all butt welded
joints shall not exceed the limits specified in AF-221.3.
(For Type No. 2 butt joints, see AF-222.1.)
(b) A complete set of radiographs and records, as
described in T-291 and T-292 of Article 2 of Section
V, for each vessel or vessel part shall be retained by
the Manufacturer until the Manufacturer’s Data Report
has been signed by the Inspector.
(c) The Manufacturer shall certify that personnel
performing and evaluating radiographic examinations
required by this Division have been qualified and
certified in accordance with their employer’s written
practice. SNT-TC-1A
1
shall be used as a guideline
for employers to establish their written practice for
qualification and certification of their personnel. Provi-
sions for training, experience, qualification, and certifi-
cation of NDE personnel shall be described in the
Manufacturer’s Quality Control System (see Appen-
dix 18).
(d) The requirements of T-285 of Article 2 of Section
V are to be used only as a guide. Final acceptance of
radiographs shall be based on the ability to see the
prescribed penetrameter image and the specified hole
or the designated wire of a wire penetrameter.
1
Recommended Practice No. SNT-TC-1A, “Personnel Qualification
and Certification in Nondestructive Testing,” is published by The
American Society for Nondestructive Testing, Inc., 4153 Arlingate
Plaza, Caller No. 28518, Columbus, Ohio 43228-0518.
277
AI-510 ACCEPTANCE STANDARDS FOR
RADIOGRAPHS OF WELDS
AI-511 Unacceptable Defects and Repair
Requirements
Sections of weld that are shown by radiography to
have any of the following types of defects are unaccept-
able unless the defects are removed, the weld is repaired
in accordance with the requirements of AF-252, and
the repaired weld is reexamined in accordance with
the requirements of AF-253:
(a) any type of crack or zone of incomplete fusion
or penetration;
(b) any elongated inclusion, such as slag, which has
a length greater than:
1
4
in. (6 mm) for tup to
3
4
in. (19 mm)
1
3
tfor tfrom
3
4
in. (19 mm) to 2
1
4
in. (57 mm)
3
4
in. (19 mm) for tover 2
1
4
in. (57 mm)
wheretpthickness of the weld excluding any allowable
reinforcement. For a butt weld joining two
members having different thicknesses at the
weld, tis the thinner of these two thicknesses.
If a full penetration weld includes a fillet weld,
the thickness of the throat of the fillet shall be
included in t.
(c) any group of inclusions in line that has an
aggregate length greater than tin a length of 12t, except
when the distance between the successive imperfections
exceeds 6L, where Lis the length of the longest
imperfection in the group;
(d) rounded indications in excess of that specified
by the acceptance of the porosity of the standards given
in Appendix 8.
AI-511.1 Treatment of Imperfections Believed
Nonrelevant. Any indication of an imperfection which
is believed to be nonrelevant shall be regarded as a
defect unless, on reevaluation, it is shown by reexamina-
tion by the same method or by the use of other
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98

ARTICLE I-

RADIOGRAPHIC EXAMINATION

AI-500 TECHNIQUE FOR RADIOGRAPHIC

EXAMINATION OF WELDED

JOINTS

AI-501 Welded Joints to Be Radiographed All welded joints to be radiographed shall be exam- ined in accordance with Article 2 of Section V, except as specified below. (a) The reinforcement on each side of all butt welded joints shall not exceed the limits specified in AF-221.3. (For Type No. 2 butt joints, see AF-222.1.) (b) A complete set of radiographs and records, as described in T-291 and T-292 of Article 2 of Section V, for each vessel or vessel part shall be retained by the Manufacturer until the Manufacturer’s Data Report has been signed by the Inspector. (c) The Manufacturer shall certify that personnel performing and evaluating radiographic examinations required by this Division have been qualified and certified in accordance with their employer’s written practice. SNT-TC-1A^1 shall be used as a guideline for employers to establish their written practice for qualification and certification of their personnel. Provi- sions for training, experience, qualification, and certifi- cation of NDE personnel shall be described in the Manufacturer’s Quality Control System (see Appen- dix 18). (d) The requirements of T-285 of Article 2 of Section V are to be used only as a guide. Final acceptance of radiographs shall be based on the ability to see the prescribed penetrameter image and the specified hole or the designated wire of a wire penetrameter.

(^1) Recommended Practice No. SNT-TC-1A, “Personnel Qualification and Certification in Nondestructive Testing,” is published by The American Society for Nondestructive Testing, Inc., 4153 Arlingate Plaza, Caller No. 28518, Columbus, Ohio 43228-0518.

277

AI-510 ACCEPTANCE STANDARDS FOR

RADIOGRAPHS OF WELDS

AI-511 Unacceptable Defects and Repair Requirements Sections of weld that are shown by radiography to have any of the following types of defects are unaccept- able unless the defects are removed, the weld is repaired in accordance with the requirements of AF-252, and the repaired weld is reexamined in accordance with the requirements of AF-253: (a) any type of crack or zone of incomplete fusion or penetration; (b) any elongated inclusion, such as slag, which has a length greater than: (^1) ⁄ 4 in. (6 mm) for^ t^ up to^

4 in. (19 mm) (^1) ⁄ 3 t^ for^ t^ from^

4 in. (19 mm) to 2

4 in. (57 mm) (^3) ⁄ 4 in. (19 mm) for t over 2 (^1) ⁄ 4 in. (57 mm)

where t p thickness of the weld excluding any allowable reinforcement. For a butt weld joining two members having different thicknesses at the weld, t is the thinner of these two thicknesses. If a full penetration weld includes a fillet weld, the thickness of the throat of the fillet shall be included in t. (c) any group of inclusions in line that has an aggregate length greater than t in a length of 12 t , except when the distance between the successive imperfections exceeds 6 L , where L is the length of the longest imperfection in the group; (d) rounded indications in excess of that specified by the acceptance of the porosity of the standards given in Appendix 8.

AI-511.1 Treatment of Imperfections Believed Nonrelevant. Any indication of an imperfection which is believed to be nonrelevant shall be regarded as a defect unless, on reevaluation, it is shown by reexamina- tion by the same method or by the use of other

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AI-511.1 1998 SECTION VIII — DIVISION 2 AI-

nondestructive conditioning that no unacceptable imper- fection is present.

AI-512 Examination of Areas From Which Defects Have Been Removed After a defect is thought to have been removed and prior to making weld repairs, the area shall be examined by suitable methods to ensure that the defect has been eliminated.

AI-513 Reexamination of Repaired Areas After repairs have been made, the repaired area shall be blended into the surrounding surface so as to avoid sharp notches, crevices, or corners, and reexamined by radiography and all other methods of examination that were originally required for the affected area, except that, when the depth of the repair is less than the radiographic sensitivity required, reradiography may be omitted.

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