Separation processes test 1, Assignments of Engineering

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2022/2023

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Botswana International University of Science and Technology
Faculty of Engineering and Technology
Semester 1: Test I
____________________________________________________________
Course code: CHEE 411
Course Title: Separation Processes
Level: 300 (Fourth Year)
Date: October 2023
Time allowed: 2 hours Total Marks: 75
The following items are provided:
Question Paper
Answer Booklet
pf3
pf4
pf5

Partial preview of the text

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Botswana International University of Science and Technology

Faculty of Engineering and Technology

Semester 1: Test I

____________________________________________________________

Course code : CHEE 411

Course Title : Separation Processes

Level: 300 (Fourth Year)

Date: October 2023

Time allowed: 2 hours Total Marks: 75

The following items are provided:

 Question Paper

 Answer Booklet

Question 1

One hundred kilograms of a 50% solution of C in A is equilibrated with 70 kg of solvent B

containing 2% of C. At equilibrium, the raffinate phase has a mass of 80 kg and has 52% A and

8% B in it. What is the selectivity or separation factor of C? (10)

Solution:

β

C , A

y

C

y

A

x

C

x

A

At equilibrium:

R = 80 kg x

RA

=0.52 x

RC

Total balance on the system:

F + S = E + R
100 + 70 = E + 80

E = 90 kg

Component balance on C

x

Fc

F + S y

SC

= E y

EC

  • R x

RC

0.5 × 100 + 70 × 0.02= 90 × y

EC

+ 80 × 0.

y

EC

Calculating amount of A in extract via solvent balance:

Amount of solvent initially fed = 70 × 0.98=68.6 kg

Amount of solventraffinate = 80 × 0.08=6.4 kg

Amount of solventtheextract =68.6−6.4=62.2 kg

Amount of Athe extract = 90 −62.2−( 0.215 × 90 )=8.45 kg

y

A

β

C , A

Q 1.2 (provide graph paper to students)

500 kg/h of a 40%wt mixture of DPH in Docosane is to be extracted in a counter current system

with 500 kg/h of solvent containing 98% wt of Furfural and 2% DPH to produce a raffinate that

contains only 5%wt DPH. The equilibrium and tie-line data is given below.

Equilibrium data (mass%)

A 96.0 84.0 67.0 52.5 32.6 21.3 13.2 7.7 4.4 2.6 1.5 1.0 0.

x

C , F

F + y

C , S

S = Mx

C , M

0. 40 × 500 + 0. 02 × 500 = 1000 × x

C , M

x

C , M

[5]

Point M is located on FS line and E 1

by joining R N

M to cut equilibrium line. The operating point

(∆) is then located by extending lines FE 1

and R

N

S to intersection point. R

n

located using tie-

lines. Graphical solution shown below: [12]

From the graph, 4 stages are required. [2]

Question 2

a) A mixture of hydrocarbons containing 32 mole% of n-hexane, 38 moles% n-heptane and 30

moles% n-octane is to be distilled to obtain a distillate product with 0.05 mole fraction of n-

heptane and a bottom product of 0.05 mole fraction of n-hexane. The column operating

pressure and temperature are 1.2 atm and 102

o

C respectively. 40

%

of the feed is to be

vaporized. Calculate the product composition and the minimum number of ideal plates. NB:

The K i

values for n-hexane, n-heptane and n-octane are 2.08, 0.92 and 0.42 respectively at

o

C [25].

Show your working clearly and be logically.

ANS:

First identify the key and non-key components

Light Key (LK) Heavy Key (HK) Heavier than Heavy Key (HHK)

n-hexane n-heptane n-octane

Assumptions: Non-distributing assumption, thus (1) no n-octane in the distillate (2) 0.

mole fraction of n-hexane is in the distillate. Assume basis: 100 moles/h of the feed rate.

Overall mass balance: F = D+W

Component mass balance (Light key-n-hexane): Fx lk

= Dx lk

+ Wx lk

The composition of the bottom product can be calculated using the conditions given. These

conditions include that all n-octane, all but 0.05 D of the n-heptane, 0.05 mole fraction

of n-hexane.

In turn the following compositions can be deduced:

Keys Components

LK 32 28.5 0.95 3.5 0.05 2.

HK 38 1.5 0.05 36.5 0.521 0.

HHK 30 0 0 30 0.429 0.

Total - 100 30 1 70 1 -

And now use the Fenske Equation (below) to obtain the minimum number of plates

N

min

=ln ¿ ¿

N

min

ln (

ln (2.26)

=6.5 7 ( Including thereboiler )

b) The actual number of stages and minimum reflux ratio of the above separation in determined

to the 9 and 1.58 respectively. Using the correlation below determine the actual reflux ratio

[9].
ANS:

Calculate (

N − N

min

N + 1

) using the value of the actual number of stages provided i.e.

Interpolate the value of

R − R

min

R + 1
N

R

N

s

Solve the above equations simultaneously to get

N

s

=3.9 4 stages below feed tray , therefore N

R