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The objectives of steel finishing operations, the role of impurities in steel properties, and various hardening methods such as surface hardening, thermo-chemical surface hardening, and thermal surface hardening. It also covers different types of steels and their corresponding hardening methods, including carburizing, cyaniding, nitriding, and ion nitriding.
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Lecture 35 The Lecture Contains: Objectives Structure-property relation Property of the phases What are the final finishing operations? Surface hardening Steel types and hardening methods Objectives: The final finishing operations are performed to produce a product for a given application, which ranges from structural to space applications. In this connection it is important to note the role of steelmaking to produce steels of desired chemistry and cleanliness. Impurities like sulphur and phosphrous are detrimental to most of the steel grades for all finishing operations. In aluminum killed steels, alumina inclusions must be suitably modified prior to deformation processing. Other types of inclusions must be suitably distributed within the matrix. The objectives of these operations are to generate the mechanical properties in the steel product required for a given application. The important properties are: Strength : Measure of the resistance of material to permanent deformation Ductility : Measure of the degree of plastic deformation Hardness : Resistance to localized deformation Creep : Resistance to time dependent deformation under load Fatigue: Resistance of a material against fluctuating stresses. Fracture toughness: Resistance to brittle failure The above properties depend strongly on the number , size and size distribution of phases and the impurities.
Structure โ property relation Properties at materials depend strongly on structure of metals we will be concerned with steel. Pure iron is highly ductile. Addition carbon increases strength. Fe- C system can alloy with several elements to promote either the formation of carbides (such as Ti, Zr, V, Nb, W, Mo, Cr etc.) or nitrides (such as Al, Ti etc)or to stabilize austenite (such as Ni, Mn etc.) or to stabilize ferrite(such as Cr, W, Mo, V, Si etc.) Steel is a polycrystalline material and its microstructure consists of grains (also called phases or crystals) oriented in different directions, and grain boundary. A polycrystalline cube 10mm on edge, with grains 0.001 mm in diameter, would contain 1012 crystals with a grain boundary area of several square meters. Grain boundaries are important. Grain boundary is the region of misfit between the grains. Due to different atomic configurations, it acts as sinks as sinks for impurity atoms which tend to segregate to interfaces The equilibrium diagram of Fe-C system shows the following phases:
of frequencies between 50 hertz to 1000 hertz. Depending on the required depth of hardening. Steel is then quenched for martensite transformation. In flame hardening, a high intercity flame is used to heat the metal as austenitic temperature and then following by quenching. Steel types and hardening methods Law carbon steels Alloy steel Tool steels Staislen steels Carburizing Cyaniding Ferrite Nitro carburizing Carbonitriding Nitriding or ion nitriding Titanium carbide gas nitriding ton nit riding Salt nit riding Gas nitriding titanium carbide ton nitriding