Steel Finishing Operations and Hardening Methods, Study notes of Material Engineering

The objectives of steel finishing operations, the role of impurities in steel properties, and various hardening methods such as surface hardening, thermo-chemical surface hardening, and thermal surface hardening. It also covers different types of steels and their corresponding hardening methods, including carburizing, cyaniding, nitriding, and ion nitriding.

Typology: Study notes

2012/2013

Uploaded on 04/20/2013

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Lecture 35
The Lecture Contai ns:
Objectives
Structure-property relation
Property of t he pha ses
What are t he fina l finishing operations?
Surf ace ha rdening
Steel types a nd hardening method s
Obje ctiv es:
The final finishing operation s are perform ed to produce a pro duct fo r a given applic ation, which ranges
from structural to space applications. In this connection it is important to note the role of steelmaking to
produce st eels o f desir ed chem istry and cle anline ss. Imp uritie s like sulphur and p hosphrous are
detrimental to most of the steel grades for all finishing operations. In aluminum killed steels, alumina
incl usions must be s uitabl y modif ied prior to deformatio n proc essing. Ot her types of inclusions m ust b e
suit ably d istributed within t he matrix. The o bjecti ves of these operations ar e to generate the mechani cal
properties in th e steel produc t requ ired fo r a given applic ation. The im portan t prope rties are:
Streng th : Measure of the resistance of material to perm anent deformatio n
Duct il ity : Measure of the degree of plastic deformation
Hardness : Resistance to localized deformat ion
Creep : Resista nce to time d ependent defo rmation under load
Fatigue: Resistance of a material against fluctuating stresses.
Fractu re tou ghness : Resistance to brittle failure
The above properties depen d stro ngly on th e number , size and size d istribution of phases and the
impurities.
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Lecture 35 The Lecture Contains: Objectives Structure-property relation Property of the phases What are the final finishing operations? Surface hardening Steel types and hardening methods Objectives: The final finishing operations are performed to produce a product for a given application, which ranges from structural to space applications. In this connection it is important to note the role of steelmaking to produce steels of desired chemistry and cleanliness. Impurities like sulphur and phosphrous are detrimental to most of the steel grades for all finishing operations. In aluminum killed steels, alumina inclusions must be suitably modified prior to deformation processing. Other types of inclusions must be suitably distributed within the matrix. The objectives of these operations are to generate the mechanical properties in the steel product required for a given application. The important properties are: Strength : Measure of the resistance of material to permanent deformation Ductility : Measure of the degree of plastic deformation Hardness : Resistance to localized deformation Creep : Resistance to time dependent deformation under load Fatigue: Resistance of a material against fluctuating stresses. Fracture toughness: Resistance to brittle failure The above properties depend strongly on the number , size and size distribution of phases and the impurities.

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Structure โ€“ property relation Properties at materials depend strongly on structure of metals we will be concerned with steel. Pure iron is highly ductile. Addition carbon increases strength. Fe- C system can alloy with several elements to promote either the formation of carbides (such as Ti, Zr, V, Nb, W, Mo, Cr etc.) or nitrides (such as Al, Ti etc)or to stabilize austenite (such as Ni, Mn etc.) or to stabilize ferrite(such as Cr, W, Mo, V, Si etc.) Steel is a polycrystalline material and its microstructure consists of grains (also called phases or crystals) oriented in different directions, and grain boundary. A polycrystalline cube 10mm on edge, with grains 0.001 mm in diameter, would contain 1012 crystals with a grain boundary area of several square meters. Grain boundaries are important. Grain boundary is the region of misfit between the grains. Due to different atomic configurations, it acts as sinks as sinks for impurity atoms which tend to segregate to interfaces The equilibrium diagram of Fe-C system shows the following phases:

  • ๐›ผ๐›ผ ferrite: interstitial solution of carbon in bcc iron. Maximum solid solubility of carbon is
    1. 02 % at 723 โ„ƒ and decreases to 0. 008 % at 0 โ„ƒ.
  • Austenite: FCC crystal structure and solid solubility of carbon is 2. 08 % at 1148 โ„ƒ and decreases to 0. 8 % at 723 โ„ƒ.
  • Cementitie (Fe 3 C): An intermetallic compound, hard and brittle in nature. It is stable at room temperature. It has 6.67 % carbon. The above phases are obtained when steel from the austenitic region is cooled very slowly. However, several other phases can be obtained by varying cooling rates. In the table given on the next page the different phases are summarised which can be obtained during phases transformation of steel **Property of the phases *** Phase Spheroidite Coarse pearlite Fine pearlite Bainite Marten site Structure Small Fe 3 C spheres in ๐›ผ๐›ผ โˆ’ matrix Alternative thick layers of ferrite and cementite Alter native this layers of ferrite and cementite Very fine and elongated particles of Fe 3 C in ๐›ผ๐›ผ โˆ’ ferrite matrix Body centered tetragonal single phase Nature Soft and ductile Harder & stronger then pheroedite Harder and strength than coarse pearlite Hardness and strength is greater than fine pearlite. Stronger & hander than

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of frequencies between 50 hertz to 1000 hertz. Depending on the required depth of hardening. Steel is then quenched for martensite transformation. In flame hardening, a high intercity flame is used to heat the metal as austenitic temperature and then following by quenching. Steel types and hardening methods Law carbon steels Alloy steel Tool steels Staislen steels Carburizing Cyaniding Ferrite Nitro carburizing Carbonitriding Nitriding or ion nitriding Titanium carbide gas nitriding ton nit riding Salt nit riding Gas nitriding titanium carbide ton nitriding

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