tankers chemical engineering, Assignments of Chemical Principles

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Typology: Assignments

2019/2020

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Tankers
Manuel Ventura
Ship Design I
MSc in Marine Engineering and Naval Architecture
M.Ventura Oil Tankers 2
Main Types of Tankers (1)
Oil Tanker tanker for the carriage of crude-oil
Shuttle Tanker
-
tanker ship for the carriage of crude-oil
directly from the offshore oil fields to terminals or
refineries.
Product Tanker - tanker for the carriage of refined
products derived from crude oil (gasoline, Diesel oil, jet
fuel) from the refineries.
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Tankers

Manuel Ventura

Ship Design I

MSc in Marine Engineering and Naval Architecture

M.Ventura Oil Tankers 2

Main Types of Tankers (1)

  • Oil Tanker – tanker for the carriage of crude-oil

• Shuttle Tanker- tanker ship for the carriage of crude-oil

directly from the offshore oil fields to terminals or

refineries.

  • Product Tanker - tanker for the carriage of refined

products derived from crude oil (gasoline, Diesel oil, jet

fuel) from the refineries.

M.Ventura Oil Tankers 3

Main Types of Tankers (2)

• Chemical (Parcel Tanker) - tanker for the carriage of

chemical products in bulk.

  • Simultaneous carriage of different types of cargo
  • More recent ships are equipped with clad tanks (steel coated with stainless steel) or completely built in stainless steel.
  • Can carry a large number of different types of cargo
  • Each tank has its own load/discharge system with separate pumps and piping systems.

M.Ventura Oil Tankers 4

Main Types of Tankers (3)

  • Liquefied Gases – tanker for the carriage of condensed

gases

  • The gases are kept in the liquid state due to high pressures or to very low temperatures, in tanks with highly efficient insulation.
  • More relevant cargo types:
    • LNG (Liquefied Natural Gas) - mainly methane, with temperatures that can reach the –163 ºC.
    • LPG (Liquefied Petroleum Gas) - This gases have a low boiling point (-44 to 0°C) and high vapor pressure. They are carried at environment temperature in pressurized tanks independent from the ship’s hull, or at reduced temperatures, at atmospheric pressure. Examples: propane, butane, propylene, butylene

M.Ventura Oil Tankers 7

Ships on Order (2010)

M.Ventura Oil Tankers 8

Shuttle Tankers

  • Generally they are conventional tankers equipped to be

moored to a discharge buoy at deep sea

  • Load their cargo directly from the oil field, where it is

stored in reservoirs, where generally the sulphur is

removed.

  • Require a great maneuvering capability in comparison with

the traditional tankers, and generally are equipped with

dynamic positioning systems.

  • Can be easily identified by the raised compartment at the

bow and ramp to handle the cargo hose.

  • Typically, a shuttle tanker as DW ~ 120,000 t and a service

speed of abt. 16 knots, higher that conventional tankers.

M.Ventura Oil Tankers 9

Shuttle Tankers

“Viktor Titov”, an Aframax tanker prepared for bow loading.

M.Ventura Oil Tankers 10

Product Tankers

  • Carry refined oil products that can be classified into 2 main groups:
    • White products (Diesel oil, gasoline, jet fuels, kerosene, lube oils, etc.)
    • Black products (fuel oils, residual products)
  • Clean cargo tanks characterized by:
    • No structural elements inside the cargo space (double skin)
    • Corrugated bulkheads (transverse and longitudinal)
    • Cargo tanks painted or internally coated
  • Each cargo tank is provided with a segregated cargo system including a submersible pump and its own cargo line to the manifold, on deck
  • The number of possible cargo segregations on board is equal to the number of cargo tanks
  • Typically these tankers are smaller than the crude oil tankers, with DW < 70,000 t

M.Ventura Oil Tankers 13

Heavy Grade Oil

  • In MARPOL Convention the designation of Heavy Grade Oil

(HGO) is assigned to the following products:

  • Heavy fuels with density at 15ºC > 900 kg/m
  • Fuel Oils with
    • Density at 15ºC > 900 kg/ m3, or
    • Kinematic viscosity at 50ºC > 180 mm2/s
  • Bitumen, tar and its emulsions.

M.Ventura Oil Tankers 14

Crude Oil – Classification According to

the Origin

  • Europe/North Sea – light product, reduced viscosity, black.
  • West Africa - more viscous than the one from North

Europe, becomes more viscous at temperatures < 19 ºC and

volatizes quickly at temperatures > 27 ºC.

  • South America – heavy product, viscous
  • Persian Gulf
  • Asia/China – very heavy product.

M.Ventura Oil Tankers 15

Oil Products

  • A large variety of products is obtained from the refined oil
  • The oil products can be classified as:
    • White Products
      • Gasoline
      • Petroleum
      • Jet-fuel
      • Gas oil
      • Aromatics
    • Black Products
      • Diesel Oils
      • Fuel Oils
      • Asphalts

M.Ventura Oil Tankers 16

Some Definitions and Units

  • Barrel (bbl) - Measure of capacity commonly used for crude and refined products. Its historical origin were the wooden barrels that were used to transport the first crudes extracted for commercial purposes. 1 barrel = 35 imperial gallons = 42 US gallons = 159 liters.
  • Specific Weight - the standard temperature used by ASTM

(American Society for Testing Materials) for the determination of

the specific weight is 15.5º C (60º F).

  • API Grade - scale adopted by theAmerican Petroleum Institute to measure the oil density. The oils with a lower specific weight have higher API Grade. Calculated by the expression: API Grade = (141.5/Specific weight at 60° F) – 131.

M.Ventura Oil Tankers 19

Cargo Systems

  • Pump Room
    • 1 pump for each cargo segregation (typically 3 or 4)
    • Centrifugal pumps of large capacity
    • The electrical driving engines are located in the Engine Room - Submersible Pumps − 1 pump for each cargo tank − 1 portable pump − Piping system entirely above the main deck

M.Ventura Oil Tankers 20

Arrangement of the Cross-Over

  • Refer to “Recommendations for Oil Tanker Manifolds and

Associated Equipment”, OCIMF.

M.Ventura Oil Tankers 21

Other Cargo Systems (1)

Bow Loading System ( BLS )

• Used inshuttle-tankers to receive the crude oil from cargo

terminals, from cargo buoys and from FPSO's and FSU's.

The shape of the

bow of these ships

must be adapted to

the installation of

these systems.

M.Ventura Oil Tankers 22

Other Cargo Systems (2)

Stern Discharge System ( SDS )

  • Installed aft in FSU's and FPSO's to discharge the cargo to

shuttle-tankers.

  • The system is supplied with a storage drum for the

discharge hose or, in alternative, with horizontal storage of

the hose in a conveyor

Stern Loading and Discharge System ( SLDS )

  • Results from the development of BLS and SDS which allow a

ship to load/discharge cargo through the bow extremity.

  • It is an attractive alternative from the economical point of

view for the multi-purpose ships.

M.Ventura Oil Tankers 25

Ballast Systems

The ballast system can also be based on submerged pumps.

SOLAS

M.Ventura Oil Tankers 27

Protection of the Fuel Oil Tanks

Void space or ballast water tank protecting fuel oil tank as shown in Figure, need not be considered as "cargo area" defined in Reg. II-2/3.6 even though they have a cruciform contact with the cargo oil tank or slop tank.

The void space protecting fuel oil tank is not considered as a cofferdam specified in Reg. II-2/4.5.1.1. There is no objection to the locations of the void space shown in the Figure, even though they have a cruciform contact with the slop tank.

M.Ventura Oil Tankers 28

Inert Gas System (IGS)

  • The system can be fed by the exhaust gases, by an inert gas

generator or by nitrogen.

M.Ventura Oil Tankers 31

Cargo Tank Venting System

  • SOLAS Chap.II-2 Regulations 59 e 62

M.Ventura Oil Tankers 32

Cargo Tank Venting System

  • On 1st July of 1998 it became a SOLAS requirement that

the tankers are equipped with a secondary mean to avoid

over/under pressure in the tanks in the eventuality of the

failure of the main pressure/vacuum (p/v) system.

  • Also required are

devices that guarantee

that the valves are

opened before any

loading or ballasting

operation.

M.Ventura Oil Tankers 33

Crude Oil Washing System (COW )

  • Rotative washing machines

M.Ventura Oil Tankers 34

Cargo Heating System (1)

• The cargo tanks and theslop tanks are equipped with a cargo

heating system

  • The purpose of the system is to heat the crude up to a

temperature at which the viscosity will allow it to handled by

the cargo pumping system

M.Ventura Oil Tankers 37

Comparison of Maintenance Costs of

Types Heating Systems

Fonte: Aalborg

The systems based on thermal fluid present higher efficiency values in comparison with the traditional steam ones

M.Ventura Oil Tankers 38

Cargo Heating System (3)

  • In alternative the heating

can be obtained by a system

without heating coils, based

on the recirculation of the

cargo by submerged pumps

through heat exchangers

mounted on deck

  • Advantages:
    • The absence of heating coils facilitates the tank washing
    • The heat exchangers are not exposed to the cargo when the cargo is not beeing heated (less corrosion)

M.Ventura Oil Tankers 40

Foam System for Fire Extinguishing (1)

Foam Monitors

  • The foam supply rate shall be not less than the larger of the following values: - 0.6 liter/min./m2 of the protected area of the cargo tank, computed as the product of the maximum breadth by the length of the cargo zone - 6 liter/min./m2 of the maximum horizontal section of an individual tank - 3 liter/min./m2 of the area protected by the largest monitor, entirely forward of it, but not less than 1250 l/min.

M.Ventura Oil Tankers 41

Foam System for Fire Extinguishing (2)

  • The distance from the foam monitor to the extreme point of

the protected area shall not be > 75% of the monitor ranger

  • Forward of the poop deck or of the superstructure, 2 foam

monitors shall be installed, one at each side, oriented to the

cargo area.