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In the previous presentation, we discussed how x-rays were discovered and how they are generated at the atomic level. Today we will begin the discussion on the major components of the x-ray machine. Today’s discussion will focus on the x-ray tube. In the picture, you can see the technologist handling the x-ray tube. She is manipulating the field size by adjusting a device called the “collimator” which is attached to the x- ray tube housing. The rectangular looking device just above the collimator is the housing for the x-ray tube. The diagram on the right shows the x-ray tube by itself. There are three major components that we will be discussing: The cathode which is negatively charged. Note its position on the diagram above. The Anode which is positively charged. And the Glass Envelope which supports the anode and cathode structures.
As indicated in the previous slide, the cathode structure is electrically negative. This is negative because it is a source of electrons. Note that the diagram shows a magnified view of the cathode face and it shows dual filaments. Only one filament at a time will work. The small filament is designed to be used with relatively small parts while the large filament is used when larger body parts are being x-rayed. The structure which supports the filaments is known as the “focusing cup”. It is designed and shaped so that when the x-ray machine is powered up, electrons will literally “boil” off the filament. It glows white hot and the electrons hover around the filament in a “space charge” until the moment of exposure and then they accelerate very rapidly towards the anode which is not very far away. This process is known as “thermionic emission”. Thermionic emission occurs when the technologist begins to make an exposure by pressing the “ready” button on the machine. This action initiates the “boost phase” or that part of the exposure process where the x-ray tube is being prepared for the exposure to take place. While you cannot see the actual shape of the focusing cup, it is designed such that it helps “concentrate” the electron stream in a pre-determined area on the Anode target area known as a “focal spot”. The filament has its own circuit powered by a relatively low voltage and 4 – 6 amperes.
This slide shows how a non-functioning focusing cup would result in a wide spray pattern of electrons. This would result in xrays being generated in a wide area rather than in a small focal spot which is essential for clear images.
With this slide, you can clearly see that the distance between the cathode and the rotating anode disc is very close. This is designed this way to ensure that the projectile electron stream has a reasonably good chance of arriving at the anode in a relatively tight pattern. If the electrons were premitted to spread out, then the x-ray production process would become very inefficient.
In summary,the cathode structure, contains the filament and the focusing cup. The purpose for the filament cut is to guide the electron stream to the target area on the anode. Because of the tremendous amount of heat that is generated at the cathode, the structure is made of molybdenum nickel alloy which has excellent thermal qualities.
The technologist has the responsibility of choosing which filament to use with any given procedure. The technologist automatically selects the filament of choice when the “focal spot size” is chosen. As previously mentioned, the focal spot size that is selected is based on the relative size of the part that is to be x-rayed. In general, large body parts will require the selection of the large focal spot setting and small parts, require the small focal spot.
This diagram demonstrates the relative position of the anode and cathode and the resulting emission of x-rays. Note that the anode is attached to a cylindrical part known as the “rotor”. The rotor is actually part of a motor that is made to rotate at very high speed. In most x-ray tubes, the revolutions per minute is usually at 3, for standard technique settings, however if the technologist selects exposure factors that are considerably larger and therefore very hot, then the rotor can rotate at a much greater speed exceeding 5,000 rpm. The rotation of the anode ensures that not any one spot will receive successive pulses of electrons. If there was no rotation, then it is very likely that the anode face would be damaged due to high heat.
This photo shows the face of an anode. In this model, it shows considerable wear along the “focal track”. Typically, when an xray tube is new, the anode face is very shiny and smooth, however as time goes on, the wear begins as a result of the tremendous heat produced when the electrons strike the anode. The face becomes worn and rough and may eventually fail or crack. To increase the durability of the disc, it is comprised of molybdenum with the focal track imbedded in the disc. The focal spot track is made of rhenium and tungsten. The back of the anode disc is lined with graphite for improved heat loading.
The focal spots which are imbedded in the rotating anode disc are angled in such a way that when the electrons strike the anode focal track, the angle makes it easier for the x-rays to be emitted in a downward direction. Notice in this picture how the anode face has an angle. While the projectile electrons do not “bounce” away from the target, the angle at which it is positioned allows more x-rays to be directed toward the image receptor or film.
The actual dimensions of a typical focal spot may be 1 mm X 2 mm along the focal track, however depending on the angle of the anode face, this will change the appearance of the focal spot as seen from below or where the x-ray image receptor is positioned. The anode angle and the resulting appearance of the focal spot as it would appear from the image receptor is known as the “Line Focus Principle’. In the diagram model here please note that as the angle of the anode decreases from 17 degrees to 7 degrees, the focal spot will appear smaller because you are looking up at it at an angle or obliquely. As the angle decreases, you actually see less of the focal spot dimensions and this will actually enhance the recorded details on the image. In general, the smaller the focal spot is, either real or as changed by the line focus principle, the better the detail will be on the finished image.
This diagram demonstrates the x-ray tube with all its components labeled clearly. Note that the anode is attached to the rotor by a small diameter stem. The Rotor is made of copper which is actually part of a motor that is made to rotate by the device called the stator. The stator is a set of electric coils that produces a very strong magnetic field outside of the glass envelope that in turn “pulls along” the copper rotor. The stator causes the rotor to rotate very fast just like any electric motor. The stator is also called an induction motor. The rotor typically spins at around 3, revolutions per minute, however when a large exposure setting is used, then the rotor can spin at close to ten thousand revolutions per minute. Another component that is not seen in this diagram are the bearings which permit a very smooth rotation of the anode. The bearings are very sensitive and if the x-ray tube heats up abnormally high, they can be damaged and can cause the rotor to rotate at less than 3,200 rpm. If this occurs, the target surface can be damaged or “pitted”.
This daigram shows the entire x-ray tube contained in the protective “housing”. The housing is usually comprised of metal such as stainless steel and it serves as a very strong support for the rather delicate x-ray tube. The red lines you see are the electrical cables that power the x-ray tube. The xray tube is placed in the housing and then the housing is filled with oil. The oil serves two major purposes: One, it helps cool the x-ray tube just like oil in your car helps cool the engine. Additionally, the oil helps insulate electrically for safety and one additional thing it does is if you notice where the primary beam exits the housing, the x-rays must pass through a small thinkness of oil before they emerge from the tube and this contributes to minimal filtration or absorption of the x-ray beam when you make an exposure.
The last slide in this discussion demonstrates a “stationary” anode x-ray tube. Note that this only shows the anode part of the tube. It is called stationary because the anode does not rotate but rather remains stationary during an exposure. This is a great limiting factor that reduces its efficiency and its use. Note that the focal spot is a tungsten button that is imbedded in a copper stem. The purpose of the stem is to “conduct” the heat out of the xray tube. This is different compared to the rotating anode which “radiates away” the heat through the glass. The stationary anode tube will conduct the heat out of the tube to the surrounding oil. This type of tube does not have as much power as the rotating anode x-ray tube. A lab model of this type of tube will be demonstrated in lab.
