Welding Workshop Part 6-Workshop Practice-Lecture Slides, Slides of Mechanical Engineering

This lecture was delivered by Prof. Bhanudas Jayaraman at Aligarh Muslim University. This lecture is about workshop of Mechanical Engineering course. Its main points are: Welding, Workshop, Lack, Fusion, Welds, Defect, Repair, Nondestructive, Testing

Typology: Slides

2011/2012

Uploaded on 07/20/2012

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J-Joints
Single –J- butt welds are when one piece of the weld is
in the shape of a “J” that easily accepts filler material and
the other piece is square. A J-groove is formed either
with special cutting machinery or by grinding the joint
edge into the form of a J. Although a J-groove is more
difficult and costly to prepare than a V-groove, a single J-
groove on metal between a half an inch and three
quarters of an inch thick provides a stronger weld that
requires less filler material. Double-J-butt welds have
one piece that has a “J” shape from both directions and
the other piece is square.
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J-Joints

-^

Single –J- butt welds

are when one piece of the weld is

in the shape of a “J” that easily accepts filler material andthe other piece is square. A J-groove is formed eitherwith special cutting machinery or by grinding the jointedge into the form of a J. Although a J-groove is moredifficult and costly to prepare than a V-groove, a single J-groove on metal between a half an inch and threequarters of an inch thick provides a stronger weld thatrequires less filler material.

Double-J-butt welds

have

one piece that has a “J” shape from both directions andthe other piece is square.

U-Joints

•^

Single -U -Joint butt welds

are welds that have

both edges of the weld surface shaped like a J,but once they come together, they form a U. Double-U-Joints

have a U formation on both

the top and bottom of the prepared joint. U-jointsare the most expensive edge to prepare andweld. They are usually used on thick basemetals where a V-groove would be at such aextreme angle, that it would cost too much to fill.

GMAW

-^

Gas Metal Arc Welding

: It is an arc

welding process that producescoalescence of metals by heating themwith an arc between a continuousconsumable filler metal electrode and thework. Shielding is obtained entirely froman externally supplied gas or gas mixture.Some methods of this process are calledMIG or CO

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welding (non proffered terms).

Welding Types

  • Gas welding• Arc welding• Spot welding• Laser welding• Electron beam welding

Welding

Welding Apparatus

  • Gas cylinders• Regulator• Gas hoses• Non-return valve• Check valve• Torches

Filler Rods

Filler Rods

Gas Cylinders

Arc Welding Equipments

Gas welding

Safety Equipments

  • Goggles• Mask• Gloves• Apron

Welding Mask

Gas Welder