Consola de operación, Apuntes de Análisis Musical

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Operations Manual

Eagle T 20 CF Carton Erector

READ ALL INSTRUCTIONS CONTAINED IN THIS

MANUAL PRIOR TO MACHINE INSTALLATION!

Contents

2. Specifications Power Requirement 220 VAC, 50/60Hz (Single Phase) Air Supply 85psi (6Kgf/cm^2 ) Tape Width 2 - 3in (48-72mm) Working Speed 0 - 12 cases per minute Carton Length 11 - 20.5in Carton Width 7 - 11in Carton Height 11 - 24in Machine Length 80.7in Machine Width 86.6in Machine Height 53 in Weight 882 lbs Operational Environment 32 - 104ºF ( 0 - 40ºC) @ ≤ 98% Humidity Machine Noise Levels ≤ 75db

3. Machine Setup and Installation

TAKE CARE TO AVOID DAMAGE TO THE MOTOR AND ASSEMBLY WHILE LIFTING

OR TRANSPORTING THE MACHINE!

3.1 Transportation

Use a fork lift or tow motor to remove the machine from its shipping container or pallet.

3. 2 Tape Head Installation

Remove the front supporting shaft. Rest the rear of the tape head on the rear supporting shaft. Place the front supporting shaft on the angled notches in the front of the tape head and lower the tape head down guiding the pin into the notches in the frame. Check tape cutter position and adjust as needed.

3. 3 Connect Power Supply

Connect the machine to the power supply. Note: Prior to connecting the machine to the power supply, verify that the power switch is set to the ‘OFF’ position and that the work area is clean and clear of any items.

4. Operation

4.3 Carton Size Adjustment

Width/2 Adjustment Width Adjustment Press Plate Height Adjustment Length + Width Adjustment Length Adjustment Width Adjustment

4. Operation

4.4 Feeding the Adhesive Tape

Guide tape roller Rubber roller Adhesive tape core adjustment button Adhesive tape Adhesive tape Press tape board Guide tape board Unidirectional lozenge pattern roller Guide tape roller

4. 5 Control Panel Operation

Before operating the machine, the operator should review the features and functions of every switch to ensure the correct and safe operation of the machine.

1. Power Indicator
2. Power Switch
3. LCD Display Screen
4. Emergency Stop Button
5. Start Button
6. Stop Button
7. Reset Button 5 3 1 6 7 4 2

4. 6 LCD Display Operation

Step-by-Step

This screen permits the user to run the machine one step at a time. The first step is to load the carton into the folding position. This is accomplished by pressing the green icon labeled “LOAD BOX INTO FOLDING POSITION”. Then press “PROCEED TO NEXT STEP” to move through each step until the completed carton is driven out of the machine.

Settings

This is the screen where fault timers and action timers can be modified.

5. Maintenance & Troubleshooting

5.1 Maintenance

TURN POWER SWITCH TO THE OFF POSITION AND DISCONNECT FROM POWER

SUPPLY PRIOR TO PERFORMING ANY MAINTENANCE OR REPAIRS TO THE

MACHINE

Regular maintenance will prolong machine life and lower the chance of malfunctions.

1. Check that all connections are tight.
2. Ensure that all screws, bolts and other mechanical connections are tight.
3. Lubricate moving parts. a. Chain (Wheel) b. Screw Rod c. Guide Rail (Slide Block) d. Guide Rod
4. Clean tape cutting blade.

5.2 Troubleshooting

Case does not seal well Adhesive tape is not centered on the box. Adjust the tape alignment. Adhesive tape does not cut properly The blade is too high, will also case scrape marks on the carton Lower cutting blade The blade is too low Raise cutting blade Cutter force is too low Adjust the tension of the cutter force spring on the blade shelf. Adhesive tape does not adhere to the carton Unidirectional rubber wheel is broken Replace The head of back adhesive tape is wiping unevenly. Adjust the speed of the press/wipe belt cylinder. Adhesive tape is wrinkled. Adjust the force of extension spring of front rubber wheel. Carton does not feed properly The spacing of the catch pin is too narrow. Adjust catch spin spacing. Irregularly shaped carton - Suction feed system malfunction Check for defects or damage to the suction disks. Replace as needed.

6. Machine Parts & Illustrations

6.1 Replacement Parts

Description Part Number Qty 1 Case-Sealing Blade 2 Machine Core Extension Spring 3 Chain 4 Electromagnetic Valve 5 Travel Switch (photoelectric, prox) 6 Fuse 7 Magnetic Inductive Switch 8 Vacuum Suction Disk 9 Motor 10 Belt

6. Machine Parts & Illustrations

6.2 Carton Storage Shelf

1 2 Description Part Number Qty 1 Carton Storage Table 1 2 Carton Storage Table Lifting Body 1

6. Machine Parts & Illustrations

6.3 Carton Storage Table Assembly (continued)

6. Machine Parts & Illustrations

6.4 Carton Pre-Storage Table Lifting Body Assembly

6. Machine Parts & Illustrations

6.5 Back Cover Carton Fold & Push Device

6. Machine Parts & Illustrations

6.5 Back Cover Carton Fold & Push Device (continued)

• 1. Safety & Warnings page
• 2. Specifications
• 3. Setup and Installation
• 3.1 Transportation
• 3.2 Tape Head Installation
• 3.3 Power Supply
• 4. Operation
• 4.1 Standard Operation
• 4. 2 Case Erector
• 4.3 Carton Size Adjustment
• 4. 4 Feeding Adhesive Tape
• 4.5 Control Panel Operation
• 4.6 LCD Display Operation
• 5. Maintenance & Troubleshooting
• 5.1 Maintenance
• 5.2 Troubleshooting
• 6. Illustrations & Parts List
• 6.1 Replacement Parts
• 6 .2 Carton Storage Shelf
• 6.3 Carton Storage Table
• 6.4 Carton Pre-Storage Table Lifting Body
• 6.5 Back Cover Carton Push & Fold
• 6.6 Machine Frame
• 6.7 Front Cover Folder
• 6.8 Conveyer Belt
• 6.9 Vacuum-Assisted Carton Placer
• 6.10 Blocking Pin & Press Plate
• 6.11 Left & Right Cover Folder
• 6.12 Carton Sealer – Front Roller
• 6.13 Carton Sealer – Rear Roller
• 6.14 Carton Sealer – Roller
• 6.15 Guide Pulley
• 6.16 Tape Knife
• 6.17 Tape Dispenser
• 6.18 Tape Wheel
• 6.19 Tape Press
• 6.20 Tape Guide
• 6.21 Electrical Diagrams
• 1 Drag Hook Base CF-20TX- Description Part Number Qty
• 2 Drag Hook CF-20TX-
• 3 Guide Carton Board Filler Strip CF-20TX-
• 4 Guide Carton Board CF-20TX-
• 5 Send Carton Guide Rod CF-20TX-
• 6 Baring Base SBLF
• 7 Work Table Screw Rod I CF-20TX-
• 8 Screw Nut CF-20T-H-
• 9 Chain Wheel FJ-MA-
• 10 Handle -
• 12 Work Table Screw Rod CF-20TX- 11 Chain 06B
• 13 Fixing Block Backing Board CF-20TX-
• 14 Hand Wheel -
• 15 Send Carton Board Fixing CF-20TX-
• 16 Push Carton Board CF-20TX-
• 17 Handle -
• 18 Send Carton Stand Rod Assembly CF-20TX-
• 19 Send Carton Linear Base CF-20TX-
• 20 Worktable CF-20TX-
• 21 Linear Bearing LM20UU
• 1 Chain 06B Description Part Number Qty
• 2 Lifting Screw Rod Chain Wheel FJ-1A-
• 3 Lifting Supporting Board CF-20TX-
• 4 Bearing
• 5 Linear Slide Base I CF- 01 - 04 - 047.1
• 6 Lifting Screw Nut Base FJ-1A-
• 7 Sliding Bush CF-20TX-
• 8 Work Table Supporting Rod CF-20TX-
• 9 Lifting Screw Rod CF-20TX-
• 10 Lifting Screw Rod I CF-20TX-
• 11 Speed Reducer Base Plate CF-20TX-
• 12 Speed Reducer Pad Ring CF-20TX-
• 13 Handle
• 14 Speed Reducer NRW
• 15 Work Table Base Plate CF-20TX-
• 1 Pearl Eye Joint SC40 Description Part Number Qty
• 2 Linear Bearing LM25UU
• 3 Linear Sliding Base CF-20TX-
• 4 Linear Filling Strip CF-20TX-
• 5 Push Carton Cylinder Front Shaft CF-20TX-
• 6 Push Carton Rod Combination CF-20TX-
• 7 Molding Bent Rod CF-20TX-
• 8 Folding Pendulum CF-20T-G-
• 9 Folding Cramp Arm CF- 01 - 04 - 21.1
• 10 Pendulum Shaft CF- 01 - 04 - 25.4
• 11 Bearing
• 12 Back Folding Cover Base CF-20TX-
• 13 Folding Front & Back Swing Arm CF-20T-
• 14 Folding Back Cylinder End Shaft CF- 01 - 04 - 198.1
• 15 Cylinder SC40x80-S
• 16 Length Base Plate CF-20TX-
• 17 Linear Sliding Base II CF- 01 - 04 - 047.3
• 18 Slide Bushing CF-20TX-
• 19 Length Guide Rod CF-20TX-
• 20 Handle
• 21 Bearing Base SBLF202
• 22 Cylinder SC40x250-S
• 23 Push Carton Cylinder Base CF-20TX-
• 24 Length Screw Nut CF-20TX-
• 25 Length Screw Rod CF-20TX-