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The dos and don'ts for maintaining your engine cooling system to ensure reliability, prevent failures, and protect your equipment. Topics include using the correct water specifications, coolant formulation, testing methods, and avoiding common mistakes.
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40% of engine failures can be attributed to problems within the cooling system. Dos and Don'ts for maintenance of your cooling system will help protect your equipment, increase reliability and prevent failure. Here are some dos and don'ts. Dos: Use water that meets the specifications ✓ This includes the water that is used for the best offs, mixing a concentrate and if they are not able to remove most of the water from the tank. ✓ Water that meets specifications will not add contaminants to the cooling system and will help maintain fluid properties. Use the same coolant formulation for maintenance adjustments ✓ If you cannot use the same coolant in the cooling system (this is recommended, then select a coolant that has similar inhibitors for corrosion protection (this will maintain inhibitor levels for adequate corrosion protection) Test your engine coolant and observe fluid in each PM ✓ Each engine sample must have at least one coolant sample tested by the laboratory to ensure equipment health and fluid properties are adequate. ✓ Catching problems early will stop further corrosion or potential for corrosion proactively correcting problems found before catastrophic failure occurs. Make sure the correct refrigerant test is included in the test pack ✓ Testing of all inhibitors in the formulation will help determine whether the levels of corrosion protection are adequate or not ✓ Advanced tests will help determine if degradation acids are present, identify mechanical problems, and determine if the system was contaminated with sulfate and / or chloride. ✓ Using the correct test package will provide the best recommendations and protection for your equipment. Don’ts: Use some type of water to mix with antifreeze ✓ This includes the best offs, diluting a concentration, or leaving excessive amounts of discharge water in the system. ✓ Using hard water that does not meet specifications will cause scaling of system components resulting in loss of heat transfer capabilities of the cooling system. Mix different formulations for the protection of coolant from corrosion
✓ Please note, if you mix an organic formulation with a conventional formulation, some OEMs or coolant manufacturers will indicate the coolant should now be treated as a conventional antifreeze ✓ Some OEMs and refrigerant manufacturers may only recommend that you change the refrigerant if it mixes up. It is important to know what the mixing recommendations are for you. ✓ Mixing materials will hamper levels of corrosion protection and could cause inhibitor dropout, leaving the system vulnerable to corrosion. Incompatibility concerns between inhibitors can be concerning for the health of teams, too. Put coolant in and forget about the cooling system ✓ The most preventable engine failure is not maintaining the cooling system. The cooling system must circulate, absorb heat, and dissipate heat from the engine. If problems in the cooling system make it difficult to remove heat from the engine, then problems with the equipment and engines will eventually occur. Simply choose to just test the cooling system ✓ Not understanding the proper test required for the coolant formulation cannot provide the full picture of the levels of protection against corrosion, health equipment and contamination that may be present in the cooling system ✓ These can lead to premature engine failure if the cooling system is not properly maintained. *OEM (Original Equipment Manufacturer) *PM (Preventing Maintenance) REFERENCE: https://polarislabs.com/es/cooling-system-dos-and-donts/