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REV. DESCRIPTION CHECKED BY
ITP
(^0) 16/12/2019 DATE Issued for Construction (^) WRITTEN BY CA JR (^) APPROVED BY FI
E Docu lectronic file ment: : 700607-ITP-0000-001 PLANT: DATE: 16 /12/ ITP by Mokveld: 1120-SRV-101/ 1130-SRV-101/ 1140-SRV-101^ Q1CO PAGE: 1 OF: 8
CONTROL
VALVES
MOKVELD FACTORY
TAG´s
1120-SRV-1011130-SRV-
1140-SRV-
ITP
INDEX
- N 1 ° DESCRIPTIONITP REV: 0 3 PAGE:
E Doc lectronic file ument: : 700607 -ITP-0000-001 PLANT: DATE: 16 /12/ MDL by Mokveld: 1120-SRV-101/ 1130-SRV-101/ 1140-SRV-101 : Q1CO PAGE: 2 OF: 5
: :^
Product Quality Plan
Valve model
Axial Surge Relief valve, RZD-SR-RCX 12" Class 600
Design standard
B16.
Document
Revision
Date
Certificate
Document
Requirements
Process step Task
Client^
Others Third party
Status Mokveld
Chemical Composition 3.1.2.
Acceptance: Grade 4A (UNS J92205)
Heat Treatment 3.1.
Review
Method: Solution annealed <60s
Non destructive testing 3.1.
Visual Examination 3.1.4.
Review
Method: MSS-SP-55Extent: Entire surfaceAcceptance: MSS-SP-
Liquid Penetrant Examination 3.1.4.
Review
Method: MSS-SP-93 / B16.34Extent: 100%Acceptance: MSS-SP-93 / B16.
Mechanical testing 3.1.
Impact Properties 3.1.5.
Review
Method: ISO 148 Charpy V-notchAcceptance at -50°C:Average: 50 JSingle: 40 J
: :^
Product Quality Plan
Valve model
Axial Surge Relief valve, RZD-SR-RCX 12" Class 600
Design standard
B16.
Document
Revision
Date
Certificate
Document
Requirements
Process step Task
Client^
Others Third party
Status Mokveld
Hardness Properties 3.1.5.
Review
Method: ISO 6508-1(HRC) ISO 6506-1(HB)Acceptance: Maximum 28 HRc or 174/271HB
PRODUCTION OF PARTS ANDSUBCONTRACTING
Valve and Internals
Coating
4.^
Monitor
After hydrostatic pressure testing
Valve body 4.2.
Monitor
Total DFT: 250 micronTop colour: RAL 1007
ASSEMBLY AND TESTING
In-process production related andtesting
5.^
Monitor
Internal information (ITO + ERP + Travelers)
Pressure test
5.^
Witness
Standard: ASME B16.34Leakage by agreement: ANSI FCI 70-2 ClassVI
: :^
Product Quality Plan
Valve model
Axial Surge Relief valve, RZD-SR-RCX 12" Class 600
Design standard
B16.
Document
Revision
Date
Certificate
Document
Requirements
Process step Task
Client^
Others Third party
Status Mokveld
Functional testing
5.^
Witness
Set-point pilotSet point pressure limiterSet point back-up pilotPlease refer to -176 drawing for pressures
Check of final documentation
5.^
Review
Manufacturer's record book
Packing
5.^
Monitor
a. packing materialb. marking/shipping address
RELEASE FOR SHIPMENT
Hold
Release from Mokveld Quality department
Product Quality Plan
Index Chapter 1Chapter 2Chapter 3Chapter 4Chapter 5Chapter 6
Activities before start of productionDefines product type usedProcurement details of valve body and actuator (if applicable)Overview of valve internals and (related) NDE testing (if applicable)Overview of testing and markingRelease for transport
Certificate tr 2.13.13.2ta
test reportEN 10204 2.1EN 10204 3.1EN 10204 3.2type approval certificate
Documentation package dpcr
record is part of documentation packagecoating report
Inspection or verification status Hold WitnessMonitorReview
A critical step in manufacturing or testing. The step cannot proceed without the presence of inspection or verification authority after the designated timehas passed.A critical step in manufacturing or testing. The step can proceed with or without the presence of inspection or verification authority after the designatedtime has passed.Activity will proceed as scheduled, without advance notification. Monitor activities are intended for process verification, not product inspection.Activity will proceed as scheduled, without advance notification. Review activities are intended for product verification.
Abbreviations ITODMSERP
Internal technical orderDocument management systemEnterprise resource planning
I^ www.mokveld.com •
: :^ T^ +31 182 59 75 00
Valve model
Axial Surge Relief valve, RZD-SR-RCX 12" Class 600
Design standard
B16.
Document
Revision
Date
7 DEFINITIONS AND ABBREVIATIONS
