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Sensores: Tipos, Características y Aplicaciones - Prof. Alcaraz, Apuntes de Automatización Industrial

Una introducción a los sensores, sus tipos, características y aplicaciones en el contexto de automatización y control de sistemas. El texto aborda la definición básica de un sensor, sus reglas ideales y el papel que desempeña en el proceso de control de plantas. Además, se detalla la clasificación de sensores según el tipo de magnitud física a detectar y se presentan ejemplos de transductores comunes. El documento también aborda la importancia de la conditioning del signal proveniente de los sensores antes de su uso en el control.

Tipo: Apuntes

2016/2017

Subido el 06/11/2017

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07/08/2016
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THEME 1_4
Sensors:
Overview and Presentation
© EEBE/UPC
v4
A sensor (also called detector)
is a converter that measures a
physical quantity and converts
it into a signal which can be
read by an observer or by an
electronic controller.
© EEBE/UPC
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v

THEME 1_

Sensors:

Overview and Presentation

© EEBE/UPC v

A sensor (also called detector )

is a converter that measures a

physical quantity and converts

it into a signal which can be

read by an observer or by an

electronic controller.

© EEBE/UPC

v

A good sensor obeys the following

rules:

  • Is sensitive to the measured

property only

  • Is insensitive to any other property

likely to be encountered in its

application

  • Does not influence the measured

property

© EEBE/UPC v ACTUATORS PLANT SENSORS PRE-ACTUATORS CONTROL Commands

  • The control receives information about the state of the plant through sensors.
  • On the plant or process, it acts drives or actuators.
  • The actuators are transducers of energy (mechanical, electrical, pneumatic, hydraulic, etc.)
  • The pre-actuators will govern with electrical signals and acts the actuators.
  • The sensors are useful only in closed loop. State Variables Control Variables © EEBE/UPC

v

  • Generally the signal given by the sensors must be
conditioned before entering it in control. This is the signal
processing.
Sensor Filter Amplifier

Output Physic magnitude Signal Capture (^) processing (Supply) © EEBE/UPC v

  • A transducer includes a sensor (or sensor or sensitive part) and some type of signal conditioner that gives this sensor back to an electrical signal codified analogue or digital.
  • The words transducer and sensor used with the same meaning, but is more extensive broad term "transducer“.
  • Not always the transducer provides an electrical magnitude, as the case a bimetal thermometer based on acting on a needle indicator. © EEBE/UPC

v

  • ANALOG : give a value of voltage or current time within the range of measurement. Usually operating in current ranges of 4 - 20 mA or voltage 0  5V, 0  10V, - 5V  +5V, +10V  - 10V. Are normalized values.
  • DIGITAL output give a coded pulses or a binary coded digital word, BCD, Gray, etc. The output voltage is usually normalized as analog ones.
  • ON/OFF : They just indicate when the magnitude exceeds observed a certain limit or threshold. Digital encoders are only returned ends of the interval in which digital sensors operate.
Classification according to the output signal

ANALOG DIGITAL ON / OFF (^) © EEBE/UPC v

  • PASIVES : They are based on modifying the geometry , magnetic or electrical impedance under certain physical or chemical conditions. If they are connected to power supplies, causing changes in the voltage or current the circuit in which they operate.
  • ACTIVES : Are electric generators generally weak signal. Can carry a external power or not.
Classification according to the power supply

© EEBE/UPC

v

GENERAL CHARACTERISTICS

An ideal transducer is one in which the relationship between the magnitude physical input and output is given: Purely proportional Instant response Reply identical, provided Unfortunately the reality is that input-output relationships are given often be expressed in terms of the family of curves is not quite linear and delay is presented, when it replaced a transducer to another, often behave alike. When a transducer aging, changes its response, etc.. © EEBE/UPC v It has two types of features that allow characterize transducers: STATIC : describe the behavior of the sensor under permanent or very slow changes of the variable to be measured. DYNAMIC : describe the behavior of the sensor under temporary basis in response to the temporary address certain standard stimuli, indicating constant longer relevant.

GENERAL CHARACTERISTICS

© EEBE/UPC

v

Measurement range : range of values of the input size.
Resolution : the ability to discern between two sensor values very

equal to the magnitude of input.

Accuracy : maximum deviation of the output relative to a pattern.
Repeatability : Maximum output deviation when measured repeatedly

Sometimes the entrance, in the same conditions.

Linearity : deviation from a straight base that relates input-output.
Sensitivity : amount of variation in the amount of out party

variation of the input.

STATIC CHARACTERISTICS

© EEBE/UPC v

Noise : Any perturbation of output due to the transducer itself

or measurement system.

Hysteresis : amount that varies the output for the same amount

input, depending on whether the input magnitude increases or decreases. May not be equal across the measurement range.

NOTE THAT ALL THESE FEATURES ARE DIFFERENT,
BUT VERY LITERATURE THEM CONFUSED.
STATIC CHARACTERISTICS

© EEBE/UPC

v Frequency response : relationship between sensibility and frequency for a sinusoidal input. (Bode Plan). Stability and drifts : sensor output deviation due to external variations unrelated to the input magnitude.

DYNAMIC CHARACTERISTICS

© EEBE/UPC v Switches : Mobile metallic plate mechanically driven. F F F Micro-switches

PRESENCE SWITCHES

© EEBE/UPC

v

PRESENCE SWITCHES

© EEBE/UPC v

PRESENCE SWITCHES

© EEBE/UPC

v (Discs or Rules) x A Optocoupler A t x x (^) A Optocoupler B x (^) A Optocoupler B A t B t Turn Right x X/ A t B t Turn Left x 3X/

INCREMENTAL OPTIC ENCODERS

© EEBE/UPC v

INCREMENTAL OPTIC ENCODERS

See video © EEBE/UPC

v

INCREMENTAL OPTIC ENCODERS

© EEBE/UPC v

OPTIC ENCODERS: TYPES

© EEBE/UPC

v Detect metal parts in a range between 1mm and 30mm. Mechanical and electrical are standardized at European level to CENELEC (EN 50032, EN 50036, EN 50037 and EN 50038. This standard defines mechanical two ways: Shape A: - Cylindrical threaded M8, M12, M18 and M

  • Cylindrical with or without threading 4mm and 5mm Shape C: - parallelepipeds with swivel head
  • generally large distances
PROXIMITY: INDUCTIVE SENSORS

© EEBE/UPC v Zone sensible Coil Toroidal magnetic core Oscillator L-C Amplitude detector Output

power

_ _ power

PROXIMITY: INDUCTIVE SENSORS

See video © EEBE/UPC

v Oscillator L-C Amplitude detector Output The LC oscillator has a high resonance frequency The magnetic circuit is closed by the front The presence of metal in front of the sensitive area, alters the reluctance the magnetic circuit, reduces the amplitude of the oscillator, which is detected. The detection of change, allows for a signal all or nothing As analog detector distance is not accurate Better than to mechanical limit switches (not bouncing, long life, harsh environments, etc.).

PROXIMITY: INDUCTIVE SENSORS

© EEBE/UPC v

PROXIMITY: INDUCTIVE SENSORS

Inductive sensor © EEBE/UPC

v When an object approaches the sensitive area, the ability to modify the LC oscillator, thereby changing the amplitude, which is detected and converted into a signal all or nothing. Oscillator L-C Amplitude detector Output Armatures Dielectric Zone sensible

PROXIMITY: CAPACITIVE SENSORS

© EEBE/UPC v

PROXIMITY: CAPACITIVE SENSORS

© EEBE/UPC

v Emitter Receiver Reflective Emitter Receiver Object to detect Barrier Reflection

PROXIMITY: OPTIC SENSORS

See video © EEBE/UPC v

PROXIMITY: OPTIC SENSORS

© EEBE/UPC