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The instructions and questions for the exam of the higher certificate in engineering in maintenance technology awarded by cork institute of technology during the summer of 2005. The exam covers various topics including electric motors, instrumentation, thermal plant, heat transfer, refrigeration & air conditioning, water & waste water treatment, and air pollution & control.
Typology: Exams
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(NFQ – Level 6)
Instructions: Answer any FIVE questions. All questions carry equal marks.
Examiners: Mr. D. O’Brien Mr. R Simpson Mr J Connolly
Q1. Electric Motors:
(a) Produce a diagram of a cutaway section of an AC Induction motor showing the main parts. (7 marks) (b) A variety of mounting styles are available for the AC induction motor. Describe two of these mounting styles, and give an industrial example for each. (4 marks) (c) Many different environmental enclosures exist for the AC induction motor. Describe the IP classification system. (3 marks) (d) Overheating results from a variety of different motor problems. Describe any three of these. (3 marks) (e) Describe three items in an AC induction motor, which should be checked at regular intervals. (3 marks)
Q2. Instrumentation:
(a) Distinguish between a temperature indicator and a temperature transmitter. (3 marks) (b) What is the function of a temperature chart recorder? What device has superseded the chart recorder? (3 marks) (c) Describe using sketches the principle of operation of a thermocouple. (4 marks) (d) Briefly describe the principle of operation of a Differential Pressure Transmitter. (5 marks)
(e) Describe using sketches the principle of operation of a magnetic level gauge. (5 marks)
Q3. Thermal Plant:
(a) Describe the principle of operation of shell boilers. (4 marks) (b) Describe the function of the following items of equipment in a boiler: (i) safety valves (ii) boiler stop valves (iii) feed check valves (iv) bottom blowdown valves (8 marks) (c) Produce a schematic of a typical steam plant. (6 marks) (d) Water treatment is essential for the longevity of a steam boiler. What results in inadequate water treatment? (2 marks)
Q4. Heat Transfer:
(a) Describe using sketches the three mechanisms of heat transfer. (3 marks) (b) List two applications of conduction through multiplayer plain pipes. (2 marks) (c) Briefly describe U-Value. (3 marks) (d) List three attributes, which pipe insulation, should possess. (3 marks) (e) Briefly describe using sketches either a primarily radiant or primarily convective direct heating system. (5 marks) (f) Discuss the various methods of controlling direct heating systems. (4 marks)
Q5. Refrigeration & Air Conditioning:
(a) List the suitable characteristics which a refrigerant should posses. (3 marks) (b) Illustrate the main components found in a practical refrigeration system and state the function of each component. (7 marks) (c) Define Absolute Humidity and Relative Humidity. (2 marks) (d) Describe sensible heating/cooling as a psychrometric process. (2 marks) (e) Sketch a typical year round air conditioning system. (6 marks)