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Injection molding - Answer The process in which melted plastic is forced into a mold where it is shaped and cooled. -Closures - caps and lids -Valve and dispenser components -Margarine tubs, 5 gal. Pails, etc. -Preforms for injection and stretch-blow-molded bottles Gate - Answer polymer flows from runner to gate Runner - Answer used to keep plastic molten polymer flows through runners to gate sprue - Answer polymer enters here then goes to runner then gate hot side - Answer polymer injected
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Injection molding - Answer The process in which melted plastic is forced into a mold where it is shaped and cooled. -Closures - caps and lids -Valve and dispenser components -Margarine tubs, 5 gal. Pails, etc. -Preforms for injection and stretch-blow-molded bottles Gate - Answer polymer flows from runner to gate Runner - Answer used to keep plastic molten polymer flows through runners to gate sprue - Answer polymer enters here then goes to runner then gate hot side - Answer polymer injected cold side - Answer cold side opens and closes to form part shot - Answer molten plastic that is placed into mold what are the main parts of an injection molding machine? be able to label a diagram and describe the functions of the main components. - Answer look at slide 4 and 5 what are the major steps of the injection molding process? - Answer Step 1(plasticizing) - resin is melted Step 2(injection) - screw moves forward; resin is injected into mold Step 3(Removal and ejection) - screw withdraws; clamping pressure is released; mold opens; part drops out
What are the main differences between reciprocating and continuous (or non- reciprocating) extruder processes? How does the accumulation feature work? - Answer Reciprocating screw -Melted resin accumulates in front of screw and behind a valve -Pressure forces screw backwards -Desired resin volume accumulates -Screw stops rotating and is driven forward; molten plastic forced into mold -Pressure raised to pack mold Non-reciprocating screw -Extruder screw rotates continuously -Molten resin accumulates in shooting pot -Injection piston forces resin into mold -More accurate shot volume What are the features of injection molding? When and why would you choose injection molding to make a part? - Answer -Direct path from resin to molded part -Requires little or no finishing of molded part -Process can be fully automated -High reproducibility of molded parts -High quality molded parts -High cost to fabricate molds -Generally reserved for high volume items, items where precision is required What determines the size of an injection molding machine? - Answer size of the part, the volume of the part Why are injection molds so expensive? - Answer must be able to with stand pressures of 29000 psi, machine sizes run from 20 tons to 10,000 tons