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PAG 12.2 Research Report – Koenigsegg
Gemera: Engine Innovation Through Physics
Introduction
A significant transformation has taken place in the automotive industry in
recent years for several reasons: the demand for energy efficiency, the
demand to lessen the environmental concern, and the ever-growing need
for performance. Primarily, this evolution is caused by applying a higher
realm of physics to engine design. Foremost in this category is the
Koenigsegg Gemera hyper car, which boasts the two revolutionary
propulsion systems: the Tiny Friendly Giant (TFG) internal combustion
engine and the Dark Matter electric motor. These two systems represent
fundamentally different ways of generating motion-from combustion and
thermodynamics to electromagnetism and electric current. This paper
covers the physics behind these two systems and then compares their
efficiencies, design, and performance.
The TFG engine is a real-life thermodynamic application, specifically, the
pressure-volume relationship and energy transfer of combustion as per
the Otto cycle. On the other hand, the Dark Matter electric motor uses
electromagnetic induction and Lorentz force to produce rotation. These
technologies give the great opportunity to observe the phenomena of
work done, efficiency, force, and energy transformations in the realm of
automotive engineering. By comparing the two systems, this report
intends to establish a connection on how fundamental physics applied in
performance vehicles lead to innovations in the field and thus promote
the broader issues of environmentally sound transportation alternatives.
Physics Behind the TFG and Dark Matter Motor
The Tiny Friendly Giant (TFG) Engine
The TFG is a twin-turbo three-cylinder 2.0L making 600hp, with a twist —
no traditional camshaft. Instead, that role falls to Koenigsegg's patented
Free valve system, where solenoid actuators in the engine open and close
each valve on an individual basis, no camshafts necessary. That provides
variable valve timing and lift of the air-fuel charge, for additional
optimization of mixing and combustion.
TFG engine can be physically understood to operate on the Otto-cycle:
induction, compression, power, and exhaust. In both processes chemical
potential energy of a fuel is transformed into kinetic energy. The first law
of thermodynamics is particularly applicable since it addresses where the
energy is headed in the engine. The expanding gases work as they
expand in the power stroke and propel the piston and the car.
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PAG 12.2 Research Report – Koenigsegg

Gemera: Engine Innovation Through Physics

Introduction

A significant transformation has taken place in the automotive industry in recent years for several reasons: the demand for energy efficiency, the demand to lessen the environmental concern, and the ever-growing need for performance. Primarily, this evolution is caused by applying a higher realm of physics to engine design. Foremost in this category is the Koenigsegg Gemera hyper car, which boasts the two revolutionary propulsion systems: the Tiny Friendly Giant (TFG) internal combustion engine and the Dark Matter electric motor. These two systems represent fundamentally different ways of generating motion-from combustion and thermodynamics to electromagnetism and electric current. This paper covers the physics behind these two systems and then compares their efficiencies, design, and performance. The TFG engine is a real-life thermodynamic application, specifically, the pressure-volume relationship and energy transfer of combustion as per the Otto cycle. On the other hand, the Dark Matter electric motor uses electromagnetic induction and Lorentz force to produce rotation. These technologies give the great opportunity to observe the phenomena of work done, efficiency, force, and energy transformations in the realm of automotive engineering. By comparing the two systems, this report intends to establish a connection on how fundamental physics applied in performance vehicles lead to innovations in the field and thus promote the broader issues of environmentally sound transportation alternatives.

Physics Behind the TFG and Dark Matter Motor

The Tiny Friendly Giant (TFG) Engine

The TFG is a twin-turbo three-cylinder 2.0L making 600hp, with a twist — no traditional camshaft. Instead, that role falls to Koenigsegg's patented Free valve system, where solenoid actuators in the engine open and close each valve on an individual basis, no camshafts necessary. That provides variable valve timing and lift of the air-fuel charge, for additional optimization of mixing and combustion. TFG engine can be physically understood to operate on the Otto-cycle: induction, compression, power, and exhaust. In both processes chemical potential energy of a fuel is transformed into kinetic energy. The first law of thermodynamics is particularly applicable since it addresses where the energy is headed in the engine. The expanding gases work as they expand in the power stroke and propel the piston and the car.

Furthermore, PV diagrams of the Otto cycle are sketched to show how the gas energy varies as the cycle is carried out. The thermal efficiency enhancement of the TFG engine, is attained by having higher CR and lower PVL, that will boost the efficiency theoretically by. But there are actual inefficiencies (heat loss, friction, incomplete combustion) that lower that actual efficiency to approximately 40-45% (even that is great for an internal combustion engine).

The Dark Matter Electric Motor

The Dark Matter electric motor is the future of electric propulsion. Weighing only 39 kg, it generates 800 hp and 1250 Nm of torque. The composition boasts a "raxial" (a motor design that combines features of both radial and axial flux motors) flux topology, meaning a new blend of standard axial and radial flux configurations. This denotes higher torque density with a more compact, lightweight motor that runs at extreme high rotational speeds of 8500 rpm. The motor is driven by electromagnetic induction and Lorentz force physics. A magnetic field is produced when an electric current flows through the stator windings. Based on Faraday’s law, the time-variation of the magnetic field generates an electromotive force (emf) and thus the continuous torque is produced. The acts on charges moving through this magnetic field and causes rotation. The Dark Matter is powered by a six-phase winding system (a pair of 3-phase systems offset by 30 degrees from one another), which helps to reduce the torque ripple and increases the efficiency. It also uses lightweight carbon-fibre composites for greater thermal stability and lower inertia. It provides the motor with efficiencies over 90% as opposed to combustion engines where the ratio is much smaller due to the entirety of the engine’s stroke motion losing a larger energy percentage to heat and friction. Internal-combustion engines, such as the TFG, work through a series of controlled explosions and gas expansion. Their drawbacks are mainly due to heat removal and friction of the elements in relative motion. Electric motors such as Dark Matter transform said energy directly into rotary motion and have much less moving parts and consequent thermal loss. The efficiency gap is substantial. A significant amount of the energy in fuel is wasted as heat after the TFG engine. Free valve still relays to optimised Feature TFG Engine Dark Matter Motor Energy Conversion ChemicalKinetic ElectricalKinetic Peak Power Output 600 Hp 800 Hp Efficiency 40-45% 90-95% Mass 70kg 39kg Governing Principles Thermodynamics, Mechanics Electromagnetism, Induction