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Pre-Fermentation Processing
Pre- 1°^ 2°^ Aging^ Wine Stabilization^ Bottling GrapeMaturity Ferm
Harvest (pH, TA, Brix, MOG)^ Yeast Inoculation MLB Inoculation^ Add Molecular SO
2
Sugar Decline Malic Decline VA and FSO
2 Big-3^ DO
Master Blend Completed Stabilization Complete
TIME
Clean Winemaking Stage Diagram
Grape Notes
Following veraison
Grape Maturity Monotoring
Stage
QC
Milestones
Gates Stylistic^ TempNutrients RS-Enz Mal-Enz (^) Stylistic Stable
Bottled Wine
SO2/BP
Time (Not to Scale)
Pre-Fermentation
- Harvest marks the beginning of Pre-
Fermentation
- Inoculation with wine yeast marks end of the
Pre-Fermentation stage
Pre-Fermentation
- All of the processes involved with bringing the
fruit in from the vineyard and manipulating
the clusters and berries into the desired state
- Pull juice samples for sugar, acid and Nitrogen
content
- NOTE – Chemical analysis are generally pulled
to measure chemistry that, if uncorrected, my
cause significant quality or winestyle defects.
Harvest
- Harvest grapes near the temperature you want to
process at
- Sample grapes near the expected picking time
- Minimize shearing of grapes before their arrival to
the winery
- Off-load and weigh grapes
- Grade grapes (MOG, visual assessment, analyses)
- Begin processing as soon as possible
Small Winery Receiving Equipment
Pallet Scale
Grape Processing
Small Winery Receiving Example
Hopper
To destemmer /crusher
Shaker Table
Progressive cavity or Must Pump
Screw Pump
Lobe Pump/ Waukesha
Must Pumps
To Press or not to Press?
Whites press the juice from the grapes to minimize color Reds ferment on skinsto extract the color extraction
Yield as crushed must: 230gpt Calculated juice yield: 150 to 180 gpt
Calculated juice yield: 150 to 180 gpt
Tank filling
primary fermentation fill
the tank to the proper
level:
tank’s volume
cooling coil or your
temperature controls will
be ineffective.
80% Full
White Juice Clarification
- After pressing settling and racking off
the lees is necessary
- Centrifugation and Lees filtration and rotary vacuum filtration are often used at larger wineries to save time and losses
- Often 1 to 2% solids is acceptable
- Most will settle between 35 and 50F
prior to inoculation
- Heat exchange may be necessary (around 65F)
Clarification Methods
Rotary Vacuum Drum Filter / Rotovac
Stacked Disk Centrifuge^ Lees Filter
Cold Settling
Pre-Fermentation Analysis
Why do we care about these?
- Brix – Sugar Concentration
- By Refrac – Allows for check using same method used as with grape sampling
- By Hydrometer – Initial sugar measurement
- pH – Number of protons in solution – Assess risk level
- TA – Titratible Acidity - used to make acid additions
- YAN – Yeast Assimilable Nitrogen (NH3 + AAN) – Measure Nitrogen for precise additions of DAP and Complex nutrients
- VA – Volatile Acidity – Indicator of spoilage
- Malic Acid – may allow for additional acid addition
- Microbiological Analysis – assess risk of microbial spoilage
Must Adjustments
- Based on chemical and sensory analyses the following decisions are routinely made: - Sugar - Low sugar must may require a concentration addition to elevate the potential alcohol - High sugar musts may require a water addition or a “de-alc” after fermentation - Acid additions - Low acid conditions may warrant an acid addition - Color enhancement - Maceration Enzymes - Thermovinification - Very dark red concentrate addition (ie. Mega Purple or Purple 8000) - Saignee - Cold soak (aka cold maceration)
- Note: When making additions it is preferred to make a water or juice slurry rather than adding a dry substance
- Mixing is key to homogenize additives
- END of Prefermentation - Once the processing is complete and additives are made your tank is ready for inoculation