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Main points of this past exam are: Optical Lithography, Lithography, Key Reason, Advantage, Percentage, Remaining, Exposure and Development
Typology: Exams
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EE143 Midterm #2 Solutions Sp 2003
Problem 1
(a) E-Beam lithography has to address and expose the pixels in a serial fashion. Optical lithography can expose all
pixels simultaneously by flood exposure ( a parallel process). The later has a higher throughput.
(b)
(i) AZ1350J is a positive resist .Kodak 747 is a negative resist.
(ii)
log 10 ( 90 / 45 )
= 3.
log 10 ( 12 / 7 )
= 4.27 (higher resist contrast)
(iii) Resist Kodak 747 (better sensitivity) only needs 12mJ/cm2 to fully exposure while AZ13750J requires
90 mj/cm2 to fully expose.
(c )Technology factors: k 1 = 0.58 and k 2 = 0.
(d) Steppers maintained at constant temperature to minimize thermal run-in/out overlay errors due to different
thermal expansion coefficients of mask and substrate.
(e) To reduce difference of standing wave's I (^) max and I (^) mjn , one can use a resist with absorption dyes or by placing an
antireflection coating on the reflecting interface.
Problem 2
(a) CT(Sid 4 ) = 0.02x4.8 xl
18 = 9.6 xlO
16 molecules/cm
3
Since 1 molecule of SiCl 4 gives 1 Si atom and the growth rate is assumed to mass-transfer limited,
22
16
22 22 510
x
x x
x
hC
x
k h
dt
dy (^) T G T
s G
== = 5.03x
(b) (i) We will use the linear regime of the curve where surface-reaction mechanism determines the growth rate R
R = constant x exp[-Ea/kT] or Ea =-1000 k 1000 / ( 1 ) 1000 / ( 2 )
ln ( 1 ) ln ( 2 )
T T
Therefore Ea = -1000 x 8.617 xl
ln( 0. 2 ) ln( 0. 1 )
−
= 1.5eV.
(ii) The SiH4 concentration CT is lower due to the lower partial pressure of SiH4. Therefore R will lower for both
mass transfer and surface reaction limited regions
The ks term is not affected by the dilution effect.
The hG term ( = D / δ) will have no change in D ( P
3 / 2 ∝ ) because Ptolal is same. The δ term =
μ
ρ UL
will
have minor changes in density and viscosity due to He dilution but will be second-order.
(c ) (i) Step coverage problem is due to directional flux used for deposition ( e.g. sputtering). Since the spherical receiving surface will be making different angles to the wafer surface for different r positions, we will still see step coverage effects. (ii) Flux arriving at wafer distance r F' ∝
/r
2
Thickness deposited on wafer ∝
/r 2
thickness ∝ r.
Problem 3
(a) (i) and (ii) profiles :
(iii)
(A) At release time = 2 min, Method (ii) has a larger gap of clearance than Method (i). Less stiction problem.to
release the beam.
(B) For a given required clearance, Method (ii) takes less wet etch time
(C ) The larger cleared gap between t = 2 to 4 min can assist the HF etch solution to give more vertical etching
component above the spike regions, giving a slightly more planar substrate surface.
(b) Overetch fraction time over step
Worst-case etching time
( )
f
f
f
f
f f
f
v
h
v
h
v
h t
δ
Mask erosion W/2 = vm x cot
x t
m
f
v
v = 4.
( c) (i) O 2 addition to CF 4 plasma will generate more F* radical which w ill etch Si faster. This chemical etching
component is isotropic in nature.
(ii) Substrate bombardment by vertically directed energetic ions can sputter away deposited polymer and also
damage the substrate atoms at bottom area. Both effects will increase the vertical etching rate compared with the
lateral sidewall etching rate.
Problem 4
(a)+ Use a wet chemical etch for the contact holes
Explanation: Wet etch is isotropic. Contact hole has gentler slope.
___+___Increase substrate temperature during Al deposition
Explanation: Surface diffusion is enhanced with higher temperature which evens out thickness variation.
___- Thicken the oxide around the contact holes while keeping c ontact size same
Explanation: More shadowing effect with higher aspect ratio of the contact hole
___+___Develop a CVD Al process
Explanation: CVD is more conformal than evaporation and sputtering
___+___Fill the contact hole with CVD tungsten plug before Al deposition
Explanation: The W plug will planarize the contact hole