Lithography - Microfabrication Technology - Solved Exam, Exams of Materials science

Main points of this past exam are: Lithography, Overlay Errors, Right, Left Alignment, Edge, Components, Translational Error

Typology: Exams

2012/2013

Uploaded on 03/22/2013

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EE143 Midterm Exam #2 Solutions Fall 2003
Problem 1
(a) (i )Let translational error be (xt, yt).
After subtracting the translational error, we have:
Top Right Center Left Bottom
x
+3 -xt 0 -2 -xt
y +3 - yt 0 +1 - yt
Since thermal run out/in error is antisymmetrical : [+3 -xt ] = - [-2 -xt] gives xt = +0.5 µm
Since rotational error is antisymmetrical : [+3 - yt ] = - [+1 - yt ] gives yt = +2 µm
or
Top Right Center Left Bottom
x 2.5 0 -2.5
y 1 0 -1
(ii ) thermal run out error = +2.5 µm
(iii) rotational error = +1 µm (counterclockwise)
(b) DOF = 1
2λ (R
k)2 . Therefore DOF ratio increases by (1/0.8)2 -1 = 0.56= 56%
(c ) (i) Negative resist (ii) Resist sensitivity = 50 mJ/cm2
Problem 2
(a )Geometrical shadowing is due to the original substrate topography. Self shadowing is due to the
additional topography change with the deposited film.
(b) R = constant × exp [-Ea/kT] or Ea = - k × ln R(1) - ln R(2)
1/T(1) -1/T(2)
R = 20000 Å/min at T =1073K
R = 2000 Å/min at T=973K
Therefore Ea = 2.1eV
(c )(i ) ks is proportional to exp [-Ea/kT]. Higher T gives higher ks.
(ii)
hG = DG
δ with D T3/2/P and δ= 2
3
L
ρUL
µ
Since ρ = P/kT , therefore hG increases with T when other control parameters are same.
(d) PECVD can be performed at a lower processing temperature than thermal CVD. The deposited film
properties (mechanical stress, density, etc) can also be tailored with plasma and substrate bias conditions.
Also possible to form special compound films which cannot be formed by thermally activated chemical
reactions.
100
50
Position x in µm
% Resist thickness remaining after development
100
50
Position x in µm
% Resist thickness remaining after development
100
50
Photon energy density
with 2 sec exposure in mJ/cm2
Position x in µm
Resist sensitivity
Photon
intensity
100
50
Photon energy density
with 2 sec exposure in mJ/cm2
Position x in µm
Resist sensitivity
Photon
intensity
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EE143 Midterm Exam #2 Solutions Fall 2003 Problem 1 (a) (i )Let translational error be (xt , yt ). After subtracting the translational error, we have:

Top Right Center Left Bottom x +3 -xt 0 -2 -xt y +3 - yt 0 +1 - yt

Since thermal run out/in error is antisymmetrical : [+3 -xt ] = - [-2 -xt ] gives xt = +0.5 μ m Since rotational error is antisymmetrical : [+3 - yt ] = - [+1 - yt ] gives yt = +2 μ m or Top Right Center Left Bottom x 2.5 0 -2. y 1 0 -

(ii ) thermal run out error = +2.5 μ m (iii) rotational error = +1 μ m (counterclockwise) (b) DOF =

2 λ

R

k)

(^2). Therefore DOF ratio increases by (1/0.8) (^2) -1 = 0.56= 56%

(c ) (i) Negative resist (ii) Resist sensitivity = 50 mJ/cm 2

Problem 2 (a )Geometrical shadowing is due to the original substrate topography. Self shadowing is due to the additional topography change with the deposited film. (b) R = constant × exp [-Ea/kT] or Ea = - k ×

ln R(1) - ln R(2) 1/T(1) -1/T(2) R = 20000 Å/min at T =1073K R = 2000 Å/min at T=973K Therefore Ea = 2.1eV (c )(i ) k (^) s is proportional to exp [-Ea/kT]. Higher T gives higher k (^) s. (ii)

hG =

DG

δ

with D ∝ T3/2/P and δ =

L

ρUL μ Since ρ = P/kT , therefore hG increases with T when other control parameters are same. (d) PECVD can be performed at a lower processing temperature than thermal CVD. The deposited film properties (mechanical stress, density, etc) can also be tailored with plasma and substrate bias conditions. Also possible to form special compound films which cannot be formed by thermally activated chemical reactions.

100

50

Position x in μm

% Resist thickness remaining after development 100

50

Position x in μm

% Resist thickness remaining after development

100

Photon energy density with 2 sec exposure in mJ/cm

Position x in μm

Resist sensitivity

Photon intensity

Photon energy density with 2 sec exposure in mJ/cm

Position x in μm

Resist sensitivity

Photon intensity

Problem 3 (a )(i)

(ii ) Width of the opening at the top of the contact hole.= 2 + 2 ×(0.2+0.2 cot 45 o) = 2.8 μ m. (iii ) Width of the opening at the bottom of the contact hole = 2 μ m. (b) (i) Minimum etching time to clear all contact holes on a wafer.

= nominal etching time ×

max SiO 2 thickness min oxide etching rate =^

1 μm 1 μm /min

×

0.9 =^ 1.33 min (ii) Si substrate will be exposed after etching the oxide for

nominal etching time ×

min SiO 2 thickness max oxide etching rate =^

1 μm 1 μm /min

×

1.1 = 0.73 min

Maximum depth of Si substrate etched.= 0.5 μm /min ×( 1.33-0.73)min = 0.3 μ m

(c ) By adding hydrogen to the CF 4 plasma , the F* radicals will be reduced due to the reaction : H+F*→

HF. Both etching rates for SiO 2 and Si will be reduced but Si etching rate is reduced more. During the

oxide overetch time, the Si substrate etched is less than the pure CF 4 case.

Problem 4 (a) RIE of aluminum lines is a series of three major process steps: Step1 – removal of thin native aluminum oxide on surface using BCl 3 plasma Step 2 – etching of aluminum film using chlorine based plasma

h k^ s^ increases as T↑

G increases as^ ↑^

h k^ s^ increases as T↑

G increases as^ ↑

photoresist

SiO

Si substrate

45 o

4 μm

1 μm

1 μm

2 μm

photoresist

SiO

Si substrate

45 o

4 μm

11 μμmm

11 μμmm

2 μm