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PresencePLUS

P4 AREA/AREA 1.

User's Manual

Banner Engineering Corp.

P/N 125439 rev. D — 2009R

Product Support and Maintenance

This section provides general Banner resources and specific documentation for installers and operators of this Presence PLUS Vision Sensor.

Attention: Not to be Used for Personal Protection.

Never use these products as sensing devices for personel protection. Doing so could lead to serious injury or death. These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI, and IEC standards for personnel protection.

1.1 Product Support

Banner provides the following resources for quickly setting up and operating the sensor. Documentation Online Help The Presence PLUS online help is available from the from the Help menu item within the Presence PLUS software. You can also get targeted help while on any system tab or dialog by pressing the key. PDF Documentation The Presence PLUS Sensor documentation is available in a convenient printable format (PDF) on the installation CD or on the Banner Web site Banner Website The most current Presence PLUS information, documentation, and software updates are available at the following Banner website page: www.bannerengineering.com Warranty Service The PresencePLUS Vision Sensor is designed for reliability. Do not open the housing; it contains no field-replaceable components. If repair is necessary, do not attempt to repair the sensor yourself; return the unit to the factory. Should it become necessary to return a sensor to the factory, please do the following:

1. Contact the Banner Factory Application Engineering group at the address or numbers listed below.

They will attempt to trouble shoot the system from your description of the problem. If they conclude

that a component is defective, they will issue an RMA (Return Merchandise Authorization) number

for your paperwork and give you the proper shipping address.

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2. Pack the sensor carefully. Damage which occurs during return shipping is not covered by warranty.

Factory Support Call, e-mail, fax, or write your local Banner representative or a Banner Applications Engineer for support. Applications Engineers are available from 8:00 A.M. to 5:00 P.M. Central Time, Monday through Friday, excluding holidays.

Local: 763.544.

Toll Free: 1.888.3.SENSOR (1.888.373.6767)

Phone

Fax 763.544.

E-mail [email protected]

Banner Engineering Corp.

9714 10th Avenue North, Minneapolis, MN 55441 USA

Address

To help Banner better assist you, be ready to provide the following information:

• PresencePLUS software version (to find version number, click Help in the Main Menu toolbar and

choose About)

• Operating system of your PC
• Sensor Model Number and Date Code. Model Number is on top of Sensor, Date Code is either on

the bottom or the side

• Exact wording of any messages that appeared on your screen
• A description of what you were doing and what happened
• A description of how you tried to solve the problem

1.2 Maintenance

Maintenance tasks include keeping the hardware free of dust and dirt and possibly updating the PresencePLUS software as new versions become available. Cleaning the Sensor Regularly remove any dust or dirt from the Sensor using a soft cloth. If needed, slightly dampen the cloth with a weak solution of neutral detergent. Avoid getting dirt on the imager (the area behind the lens). If the imager is dirty, use anti-static compressed air to blow off the dust. Cleaning the Lens Regularly remove dust, dirt, or fingerprints from the lens. Use anti-static compressed air to blow off dust. If necessary, use a lens cloth and lens cleaner or window cleaner to wipe off remaining debris. Do not use any other chemicals for cleaning. Updating the PresencePLUS Software The current version of PresencePLUS software is available for download from the Banner website. See Banner Website for the software downloads link.

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In the application shown above, as each plastic formed part comes past the Vision sensor, an inspection is performed. If the part is not shaped correctly as shown here, the inspection fails.

2.1.2 Presence PLUS®^ P4 Components

The Presence PLUS P4 system consists of the Sensor and a PC with Presence PLUS software and the appropriate connections. The Sensor requires lighting and a trigger device, and an optional video monitor can be connected.

Note: The trigger device can be any 10-30V dc photoelectric sensor (PNP or NPN) or a device with a similar output.

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2.1.3 P4 Cable Connections

Note: The sensor power must be 24V dc ± 10% if a light source is powered by the sensor.

Crossover Ethernet Cable (to PC Ethernet Port) Monitor Cable (to Video Monitor, optional) STPX07* — 2.1 m (7') BNC06 —2 m (6') STPX25 — 7.6 m (25') BNC15 — 5 m (15') or BNC30 — 9 m (30') Standard Ethernet Cable (to PC via Network Hub Serial Cable (to PC serial Port) or Switch DB9P06* — 2 m (6') STP07 — 2.1 m (7') DB9P15 — 5 m (15')

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7/2009 System Description

2.2.1 Main Menu Toolbar

Use the Main Menu toolbar to navigate between the Sensor options. Proceeding from left to right, the buttons in the Main Menu toolbar step through the process of creating and controlling an inspection. Each button is explained in the illustration below and in the table that follows.

The following table describes the screen associated with each button in the Main Menu.

Inspection-Specific Screens

Set up the camera, lens, trigger, and lighting to acquire images. Create a reference image to be used later.

Setup

Add tools to an inspection. Build the inspection from scratch, or load tools from a previous inspection file saved on the controller or a PC.

Tools

Teach the Sensor good products. This screen automatically configures the parameters chosen in the Tools screen.

Teach

Run Choose which inspection file the Sensor will run, and view the results of the inspection

System-Wide Screens Set up the discrete inputs and outputs and communication configuration. This screen also has the Sensor diagnostic tools.

System

Save Name the current inspection files and save them to the controller or a PC for future use.

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7/2009 System Description

Inspection-Specific Screens Help Call the Help window or the About window.

2.2.2 Image Window

The Image window, on the left side of the screen, displays images acquired from the camera or the reference image that is set for the current inspection. The toolbar buttons in the Image window are explained below.

Note: The reference image is used as a template for developing an inspection; it establishes

the initial values for the Vision tools. The reference image also is used by Quick Teach.

Icon Description

Zoom -- toggles zoom control. When enabled, click on the image window to zoom in and right-click to zoom out. This button is active when an image is displayed in the Image window.

Expand Image -- toggles the size of the Image window between maximum and minimum.

Selected ROI / ALL ROIs -- toggles between the currently S elected Region of Interest (ROI) and A ll ROIs.

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Icon Description Delete Selected Tool -- deletes the selected tool from the current inspection.

Delete Selected Tools -- deletes the selected tool and all the tools to the right of the selected tool.

Copy Selected Tool -- clones the selected tool.

Expand Button

Clicking on the Expand button ( ) toggles the size of the Navigation/Results window to accommodate an expanded list of inspection results files, as shown below.

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2.2.4 Configuration Window

The Configuration window, on the right side of the screen, displays the currently selected options with multiple tabs. Clicking the Setup, Tools, Teach, Run, System, Save, or Help buttons on the Main Menu toolbar changes the contents of the Configuration window accordingly.

2.2.5 Status Window

The Status window, shown below, provides the following Sensor feedback.

The following table provides descriptions of each region in the Status window:

Region Description

Connection info -- current sensor to which the PC is connected.

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Getting Started

This section begins with some Vision basics, then provides a brief overview of how to install the software, and the general steps to creating an inspection.

3.1 Installing the Presence PLUS Software

The PresencePLUS software CD includes the sensor software and this documentation.

3.1.1 Installing the Software

To install the Presence PLUS software:

1. Close all active programs.

2. Make sure that no previous installations of Presence PLUS are installed.

3. Insert the Presence PLUS CD into the CD ROM drive of the personal computer. If you have

auto-start enabled, the CD should automatically start. If it doesn't start --

a. Double-click on the My Computer icon on the desktop.

b. Double-click on the CD Drive in the list that appears.

c. Double-click on the PresencePLUS autorun file.

4. When the Install screen appears, click PresencePLUS PC Software.

5. Follow the instructions on the screen.

6. When the installation completes, reboot the PC.

3.1.2 Starting Up the Software

1. Power up the PC.

2. Install the software if it has not been installed. The installation screen of the Presence PLUS Pro

software CD is shown below.

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Note: The following instructions assume you are installing the software on Windows XP.

3. If using an Ethernet communication cable, configure the IP address as follows:

a. Open Network Properties on the PC (right-click on the Network Neighborhood icon).

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