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I STATE-OF-THE-ART TECHNOLOGY AT AN UNBEATABLE PRICE I

CTX 310 eco ı CTX 510 eco

WWW.DMGECOLINE.COM

02

02 ı 03 Applications and Parts

04 ı 05 Machine and Technology

06 ı 07 Machine Design and Options

08 ı 09 Control Technology

10 ı 11 Floor Plans and Technical Data

» Clamping cylinder Industry: Automotive (wheel rim) Machine: CTX 310 V3 eco Material: 52 SiCrNi Technology: Machining with a C-axis and driven tools

» Collet For the spindle drive Industry: Machine construction Machine: CTX 310 V3 eco Technology: Machining with a C-axis and driven tools

» ShopTurn software for the easiest programming with 3D-simulation

» Automatic traversable tailstock

CTX 310 / 510 eco

Universal turning with high dynamics

and precision.

With their high-tech equipment, the compact CNC Universal CTX 310 eco and CTX 510 eco Turning Machines offer the best conditions for challenging turning operations. With numer- ous options available, this machine design can be individually-adapted to your applications.

05

TECHNOLOGICAL HIGHLIGHTS

» VDI 30/ VDI 40* turret with 12 tool stations and

up to six driven tools

» Digital drives and linear guideways in all axes for

excellent dynamics and the highest precision

CTX 310 V3 eco / CTX 510 V3 eco

with additional driven tools

(six stations) and a C-axis

» Automatic traversable tailstock for the greatest

machining flexibility

» Highly dynamic spindle drive with 22.1 / 44.3* hp.

(40% DC), 122.8 / 464.7* ft. / lbs. (40% DC) and

5,000 / 3,250* rpm.

• Data for the CTX 510 eco

» VDI 30 / VDI 40* turret with 12 tool stations

» Linear guideways in all axes

MACHINE SPECIFICATIONS

CTX 310 V1 eco / CTX 510 V1 eco

The latest 3D-control software, VDI 30 / 40* turret with

12 tool stations, automatic traversable tailstock, linear

guideways, hollow clamping device with ø 2.0 / 3.0* in. bar

capacity and hydraulic 3-jaw chuck in the standard version

CTX eco –

SANDVIK COROMANT TOOL PACKAGE

» Highly productive tool package (six tools) for turning,

drilling and thread turning

» Six VDI 30 / 40 tool holders (Coro Drill® 880 complete

drill, CoroTurn® 107 boring bar, shaft fitting with

RC-clamp, CoroCut® U-lock thread holder, CoroTurn®

TR shaft holder)

» 70 spare cutting inserts

» Visual support for setup and diagnostics

» DMGECOLINE ı MACHINE AND TECHNOLOGY

07

CTX 310 eco / CTX 510 eco options:

Coolant rinsing pistol, tool measurement device, streng-

thened cooling agent pump with 174 psi., clearly available

M-functions for Siemens and Fanuc controls, chuck feed

and one set of hard jaws

Additional CTX 510 eco options:

Hydraulic 3-jaw chuck ø 12.4 in., for shaft operations:

steady-rest slide, hydraulic steady-rest with a clamping

range of ø 0.79 - 6.5 in. (not compatible with the bar

processing package)

Reliability in daily continuous operation – In challenging routine production, the two CTX eco machines offer

the best conditions for maximum machining flexibility. In the standard version, the DMG ECOLINE Universal

Turning Machines are equipped with the latest high-tech components. CE conformity, user-friendly handling

and a large, easily-accessible work area allow diverse machining applications.

PERFORMANCE THAT YOU DEFINE

Optional accessory packages ensure increased processing safety and minimize service complexity. With

additional options such as a strengthened cooling agent pump or freely available M-functions for the controls,

the machines can be optimally-adapted to your production requirements.

Standard Service

» Service-friendly fluid box (lubrication, hydraulics,

pneumatics)

» Color-coded description of diverse media circuits

» Large and easily-accessible service and control

cabinet doors

3

1

2

(^1) Control cabinet with a cable guide (^2) Processing with driven tools (^3) Shaft parts machining with a tailstock and steady rest

OPTIONS

Bar package

With a hinged chip conveyor, cutting interface for a

bar feed system or bar loading magazine, a workpiece

pick-up device and a 4-color signal lamp

Pre-adjustment package

With a tool measuring device (manual), hinged chip

conveyor and a 4-color signal lamp

Chip-removal package

With a hinged chip conveyor , one set of soft jaws

(three pieces) for the hydraulic 3-jaw chuck and

a 4-color signal lamp

» DMGECOLINE ı MACHINE DESIGN AND OPTIONS

08

10

CTX 310 eco Floor Plan, Side View Top View

FLOOR PLANS ı WORK AREAS

CTX 510 eco Floor Plan, Side View Top View

CTX 310 eco Work Area CTX 510 eco Work Area

Machine A B C D E L1 L CTX 310 eco 68.1 39.8 93.6 59.2 44.6 168.0 98. CTX 510 eco 76.0 41.7 97.0 69.7 47.2 207.9 163.

Ø7.

Ø 0.

2.6 4.

22.9 (^) 15.7 travel OPT. tailstock

*1.5 PRAC. *0.43 PRAC. VDI

X travel 6.

3.617.7 travel

Z travel = 41.

ø1.

ø8.7 ø9. ø18.

1.1ø1.

ø14.6ø16.

d.b.c. 45.

5.9 travel = 33.5 5.

5.9 0.^

X travel = 11.

24.6 3.

L

B E

A

L

D

C

L L

A B E

C

D

Measurements in inches

11

CTX 310 eco Main Spindle (2)^ CTX 510 eco Main Spindle (2)

PERFORMANCE DIAGRAMS

Machine type CTX 310 eco CTX 510 eco Work area Max. swing diameter in. 13.0 26. Max. swing diameter above cross-guideway in. 10.2 18. Max. turning diameter in. 7.9 18. Cross travel (X) in. 6.3 11. Longitudinal travel (Z) in. 17.7 41. Main spindle Spindle head (flat flange) in. 5.5h5 8.7h Bar capacity in. 2.0 3. Spindle diameter in the front bearing in. 3.9 5. Chucks in. 8.3 9. Power output (40% / 100% DC) hp. (AC) 22.1 (2)^ / 14.8 (2)^ 44.3 (2)^ / 29.5 (2) Max. torque (40% / 100% DC) ft. / lbs. 122.8 (2)^ / 82.6 (2)^ 464.7 (2)^ / 309.8 (2) Max. rotational speed rpm. 5,000 3, Tool holder Number of tool stations 12 12 Driven tool stations (1)^6 Shaft diameter (according to DIN 69880) in. 1.2 1. Power output (40% DC) at 4,000 rpm. hp. 11.3 (2)^ 11.3 (2) Max. torque (40% DC) ft. / lbs. 14.8 (2)^ 14.8 (2) Max. rotational speed rpm. 4,500 4, Tailstock Tailstock hub (automatic traversable) in. 15.7 33. Center punch receiver MK. 4 5 Tailstock power lbf. 899.2 2,697. Machine weight with a chip conveyor lbs. 8,378 17,

Controls DMG Panel with Siemens 810D powerline and ShopTurn • • DMG Panel with Fanuc 0i-TC and Manual Guide i • •

(1) (^) Optional (2) (^) Technical data for the Siemens 810D powerline

TECHNICAL DATA

40% DC (22.1 hp.)

40% DC (122.8 ft. / lbs.)

100% DC (82.7 ft. / lbs.)

0 (^938950) 1,0001,5002,0002,5003,0003,4384,0004,1884,5005,

(^) Rotational speed [rpm.]

100%% DC (82 7 ft / lb%%% ((( fff bb )

4

4

b

D

D

2

2

t

p

s

P [hp.]

Output M [ft. / lbs.]

100% DC (14.8 hp.)

0

40% DC (44.3 hp.)

40% DC (465.1 ft. / lbs.) 100% DC (310.1 ft. / lbs.)

100% DC (29.5 hp.)

0 (^500750) 1,0001,2501,5001,7502,0002,2502,5002,7503,0003, Rotational speed [rpm.]

%

1

( 1

2

4

p

4

D

D

6

4

t

p

s

P [hp.]

Output M [ft. / lbs.]

» DMGECOLINE ı FLOOR PLANS AND TECHNICAL DATA