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INDUSTRY

COMPRESSORS FOR INDUSTRY

TAILORED TO YOUR REQUIREMENTS

1946

-^2021

QUALITY IS THE BEDROCK OF

OUR BUSINESS.

FOR MORE INFORMATION

on our product portfolio and the products shown here, visit our website at www.bauer-kompressoren.de

4 | OUR COMPANY | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

BAUER KOMPRESSOREN Plant I – Geretsried, Germany

BAUER – PASSIONATE ABOUT PERFECT SOLUTIONS.

The name BAUER stands for a long tradition of mechanical engineering excellence. Johann Bauer, a blacksmith, founded an agricultural machinery factory in the Bavarian town of Arnsdorf in 1888. His son Hans then launched a German post- war success story in 1946, starting with low-pressure compressors, before rapidly recognising the potential in the new field of high-pressure compression technology. Powered by this expertise, in the 1960s BAUER KOMPRESSOREN rose to become the leading global producer of breathing air compressors for diving and firefighting.

Then as now, our passion for the perfect solution – in terms of both technology and cost-effectiveness – and our rigor- ous quality standards formed the cornerstone of our company’s success and laid the foundations for our global expan- sion. Today BAUER KOMPRESSOREN operates a worldwide network of companies and is represented by subsidiaries in many high-growth markets where German quality is particularly highly esteemed.

BAUER KOMPRESSOREN supplies the industrial sector with a full scope of medium- and high-pressure compressors and boosters for air and gas compression. Because our systems are designed to a modular concept, our customers receive tailored solutions with a comprehensive choice of pressure ranges, outputs and compressed gases – perfectly matched to your individual customer requirements.

OUR COMPANY

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | OUR APPLICATIONS | 5

OUR APPLICATIONS

› Automotive industry and component supplier › Oil and Gas industry › Gas logistics › Production › Energy sector › Shipping › Chemical industry › Petrochemical industry › Mining › Research facilities › Food industry › Aerospace industry

TRUST IN BAUER QUALITY. FROM THE DESERT TO THE ARCTIC.

As one of the leading manufacturers of high-pressure compressor systems for industrial applications, we develop so- lutions tailored to your individual needs. From the arctic to the desert and even on the high seas, BAUER compressor systems deliver reliable performance under even the most challenging conditions, in even the harshest environments.

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | PERFORMANCE OVERVIEW | 7

BOOSTER AIR COOLED | 25 - 420 BAR

BOOSTER WATER COOLED | 25 - 520 BAR

KEY TO SYMBOLS

KEY TO COLOURS

GIB Series | MINI-VERTICUS 90 - 365 bar GIB Series | VERTICUS 90 - 365 bar GIB Series | BK 23 25 - 90 bar GIB Series | BK 23 90 - 365 bar

0 1000 2000 3000 4000 5000 6000 7000 F.A.D. [l/min]

Medium pressure Air & N 2 High pressure Air & N 2 Medium pressure Helium High pressure Helium



Suitable for compression of air

Suitable for compression of nitrogen

Suitable for compression of helium

Suitable for compression of heliox

GIB Series | BK 23 – BK 52 25 - 110 bar GIB Series | BK 23 – BK 52 90 - 520 bar

0 5000 10000 15000 20000 25000 30000 35000 F.A.D. [l/min]

Suitable for compression of argon

8 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

COMPRESSOR BLOCK

Each and every one of our compressor blocks contains decades of experience and the expertise of our Testing and Develop- ment Centre. BAUER compressor blocks have built a legendary reputation on their reliability and long service life. They are the result of advanced design, intelligent in-depth solutions, the use of exceptionally high-quality materials and outstanding production quality.

HIGHLIGHT FEATURES

COMPRESSOR BLOCKS FOR MINI-VERTICUS, VERTICUS AND K 22 – K 28 SERIES

› An intelligent air-cooling system with generously dimensioned coolers combined with cylinders with heavy ribbing can be relied upon for best possible cooling of each individual compressor stage. › Ultra-rugged industrial roller bearings are designed for continuous operation under challenging operating conditions. › Powerful pressure lubrication and oil microfilter for minimum wear of moving parts. › Long maintenance intervals for valves and piston rings and for oil changes keep the running costs of the unit low. › All drive units are dynamically balanced for quiet and vibration-free running.

Compressor block K 120 Compressor block K 28

10 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

Control equipment that is perfectly matched to the system and accurate monitoring of functions are essential for cost-effective and reliable operation. All requirements – from the smallest compressor unit to a complex natural gas filling station – can be met in full by the electronic control units in the B-CONTROL series.

B-CONTROL II

As well as supporting the control and monitoring of important unit functions, the B-CONTROL II^1 also features user-friendly additional features such as data logger, USB port and accessible interfaces like Modbus, CAN Bus or Profibus. It can even be used for integrated control of an interconnected system with up to four compressors. Additional sensors and devices can be connected for tasks including monitoring of intermediate pressures and temperatures, remote data transfer via B-MESSENGER, remote control via an external instrument panel, B-DETECTION PLUS etc. The B-CONTROL II can be customised and expanded to meet your individual requirements – even including controlling end-to-end system sequences.

B-CONTROL MICRO

The B-CONTROL MICRO is a modern, easy-to-use compressor control unit with colour display for intelligent control and reliable monitoring of all basic functions. Interaction between operator and control unit is user-friendly and logical. A choice of languages is available. The pioneering, convenient display and navigation concept is practically identical for both the B-CONTROL MICRO and the B-CONTROL II. As an additional benefit, interfacing with external input/output signal encoders is possible at any time, as is interconnected operation or the connection of an external display unit or B-DETECTION PLUS gas monitoring system.

› 3.5“ TFT colour display with plain text › Fully automatic monitoring of relevant parameters, compressor shutdown if values are outside the permissible range › Oil pressure monitoring to protect against incorrect direction of rotation, for example › Ethernet connection for communication with the B-APP

COMPRESSOR CONTROL & IOT

B-CONTROL MICRO

B-CONTROL II display

The B-CONTROL MICRO is supplied as standard with the MINI-VERTICUS, VERTICUS and K 22 - K 28 compressor series. 1 The B-CONTROL II is supplied as standard with the BK 23 - BK 52 series and is available as an optional accessory for the MINI-VERTICUS & VERTICUS and K 22 - K 28 series.

POWERFUL ELECTRONIC CONTROL UNITS ARE

DESIGNED FOR

COMPLEX APPLICATIONS IN INDUSTRIAL

ENVIRONMENTS.

THE BAUER B-CONTROL II IS THE ADVANCED

VERSION OF THE BASIC COMPRESSOR CONTROL

B-CONTROL MICRO WITH 5.7“ TFT COLOUR

TOUCHSCREEN DISPLAY AND CLEAR TEXT DISPLAY

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | HIGHLIGHT FEATURES | 11

B-APP

The B-APP makes remote control and monitoring of the compressor possible via smartphone or tablet as well!¹

B-APP also offers additional features such as product-specific news, videos, an integrated dealer search function and calculation tools.

Available in the App Store (iOS) and on GooglePlay (Android).

The new B-APP turns your smartphone into a compressor control unit.

DATA SECURITY

An integral part of B-CLOUD2 involves ensuring the security of compressor systems and the data they transmit. Particularly rigorous protection applies to compressor authentication, communication and identification. End-to-end encryption is in place for all data transmitted between control unit and cloud.

B-CLOUD

NEW! With the BAUER B-CLOUD you always have everything in view. One look at the B-APP or the B-CLOUD browser app is enough and all important information is available to you. Whether you want to check the status of your equipment or need the help of our service technicians in case of a problem, BAUER and the B-CLOUD will support you.

The B-APP reports malfunctions with a machine diagnosis in plain text so that you know immediately where the problem lies. In addition, the B-CLOUD informs you regularly about upcoming maintenance work and, if desired, networks with your BAUER-authorized service partner. The archiving of all important data and the automated creation of monthly reports also works completely stress-free via the B-CLOUD.

To use B-CLOUD, you need a system with B-CONTROL MICRO +net control with software version 3.65 or higher. Older systems from version 3.0 can receive a software update and thus become B-CLOUD compatible.

1 As a requirement, the B-CONTROL MICRO (+Net) control unit must have a valid IP address and be connected to the same local area network (LAN/WLAN) as the smartphone. 2 All data stored in B-CLOUD is located in a highly secure data center in Western Europe. B-CLOUD is DSGVO compliant and uses SSL encryption. Please note that B-CLOUD services are not available in all states. You can find more information about the B-CLOUD on our website: bauer-kompressoren.com/b-cloud

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | HIGHLIGHT FEATURES | 13

V-BELT DRIVE

The low-maintenance V-belt drive enables the compressor block speed to be optimised regardless of the network frequency and motor type. The compressor can be set up in vertical or horizontal format. V-belt tension is ensured by the weight of the motor in vertical format (MINI-VERTICUS, VERTICUS) and by belt tensioners in horizontal format (K 22 - K 28).

Compressor series with V-belt drive › MINI-VERTICUS › VERTICUS › K 22 – K 28 › BK 23

DIRECT DRIVE

The motor and compressor block are connected by an elastic coupling. The speed of the compressor block corresponds to the motor speed and thus depends on the network frequency – approx. 1485 rpm at 50 Hz.

Direct-drive compressor series › BM Series › BK 26 – BK 52

DRIVE SYSTEM

Interior view of VERTICUS: Adjustment of the v-belt is not necessary because of the vertical format and suspended motor mounting.

GIB 26 Compressor unit, direct-drive

14 | HIGHLIGHT FEATURES | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

AIR AND GAS PURIFICATION

Our purification processes for highly compressed air and gases are designed to reduce the content of moisture, oil, particulate and other substances. Air and gases purified to strict international standards are key to numerous indus- trial applications and technical processes. As the technology leader in this field, BAUER KOMPRESSOREN supplies purification systems with an outstanding global reputation for cost-effectiveness and quality. Make the most of our exceptional expertise and competence to benefit your company! BAUER KOMPRESSOREN offers a range of own-brand air and gas purification systems for many different applications. Cartridge filter systems, regeneration-type or refrigeration dryers or a combination may be used depending on require- ments.

P-PURIFICATION SYSTEMS (CARTRIDGE PURIFICATION SYSTEMS)

This product series is the undisputed classic among BAUER purification systems, offering significant advantages such as quick and straightfor- ward cartridge change, minimum downtimes and simply cost-effective deployment. Depending on the filter cartridge type, residual humidity and oil vapours are reliably removed from the compressed air or gas.

BAUER KOMPRESSOREN holds manufacturer certification for pressure equipment up to Category IV in accordance with the EU Pressure Equipment Directive PED 2014/68/EU.

Purification System P

› P-Purification systems can be integrated into MINI- VERTICUS and VERTICUS range compressor systems. › External purification systems are used for compressors from the K 22 – K 28 and BK 23 – BK 52 ranges.

For more information on BAUER air and gas purification, see our “BAUER Accessory Systems” brochure and visit www.bauer-kompressoren.de

BM, MINI-VERTICUS, VERTICUS, K 22 – K 28 SERIES Multi-stage air-cooled medium and high-pressure piston compressors – for the compression of air, nitrogen, helium, argon, natural gas and gas mixtures. This powerful series has been designed for a wide variety of applications in industrial environments under normal to difficult ambient conditions. The air-cooled v-belt drive compressors are available in horizontal and vertical formats.

AIR-COOLED COMPRESSOR UNITS

& BOOSTER

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 17

BM SERIES

FEATURES › Direct-coupled BAUER medium-pressure compressors: Perfectly designed for ship installations with very high performance requirements › Low centre of gravity and inclinations of up to 30°: ideal for offshore applications. › Air-cooled design with a large cooling fan: provides optimal cooling across all cylinders even at high ambient temperatures. › Compact dimensions: The space-saving, low-maintenance and reliable solution - even for limited spaces

EQUIPMENT OPTIONS

› Compressor control C-CONTROL basic and C-CONTROL + › Interstage pressure and temperature monitoring › Intermediate pressure gauge › Suitable air and gas treatment systems › Heavy-duty skid with integrated fork-lift pockets and structural tie-downs › DNV approval

MEDIUM-PRESSURE COMPRESSORS FOR THE COMPRESSION OF AIR

The BAUER BM series offers a wide power range from 11 - 132 kW with delivery rates from 620 - 7200 l/min. The compressors are available in a 2-stage version for discharge pressures up to 40 bar or in a 3-stage version for discharge pressures up to 100 bar. Outstanding quality, reliability and operational safety as well as ease of maintenance and cost efficiency make the BM series the first choice worldwide. Low oil consumption, long maintenance intervals and transparent maintenance kits also reduce the total cost of ownership (TCO).

BM60.1/100-110 compressor unit › 11 – 132 kW › 620 - 7200 l/min › 30 - 110 bar

VERTICUS – Super Silent

BAUER KOMPRESSOREN COMPRESSORS FOR INDUSTRY | AIR-COOLED COMPRESSOR UNITS & BOOSTER | 19

› 7.5 - 15 kW › 240 - 950 l/min › 90 - 525 bar

MINI-VERTICUS and VERTICUS have different dimensions and power ranges. VERTICUS is suitable for the power range from 7.5 to 15 kW. MINI-VERTICUS is more compact and is available for motor powers up to 7.5 kW.

EQUIPMENT OPTIONS

› NEW! Remote control and monitoring with the B-BLOUD and B-APP › NEW! Oil level monitoring for safely switching off the compressor unit when the oil level is low › NEW! Particle filter conforming to ISO 8573 class 2 › Super Silent housing › B-CONTROL II compressor control unit – e.g. for inter- connected operation etc. › Monitoring intermediate stage pressures and temperatures › Air and gas purification system P 61 or P 81 › B-SECURUS filter monitoring system › B-KOOL refrigeration dryer for extending the filter service life › Intermediate pressure gauges › Intake system - essential in nitrogen compression › Intake pressure reduction › 60-litre condensate vessel › Extended base frame › Exhaust shaft

20 | AIR-COOLED COMPRESSOR UNITS & BOOSTER | COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN

K 22 – K 28 SERIES

FEATURES › Very easy to maintain thanks to V-belt drive and proven BAUER system components › Cost-efficient: low installation costs combined with cost-effective operation › Designed for demanding operating conditions, with optimum free F.A.D. and a variety of drive power ratings › Comprehensive assurance of spare parts supply with the global BAUER Service and Support network

EQUIPMENT OPTIONS

› Super Silent housing › B-CONTROL II compressor control, e.g. for interconnected operation etc. › Intermediate pressure gauges › Intake device › Intake pressure reduction › Intake buffer vessel › External purification systems and storage cylinders

ROBUST COMPRESSORS MODELS WITH TECHNOLOGY THAT SETS NEW STANDARDS

Whether in standard compressed air applications in industry or installed in vehicles for mobile applications, the air-cooled units in the K 22 – K 28 series are reliable, durable and the solution of choice for demanding customers. A proven and reliable system which has a history of reliable performance.

› 11 - 110 kW › 800 - 6800 l/min › 30 - 525 bar

Compressor unit I 22.