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Tutorial - Catia - Mold, Notas de estudo de Engenharia de Materiais

Catia V5 R15

Tipologia: Notas de estudo

2011

Compartilhado em 09/03/2011

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Mold Tooling Design
Overview
What's New?
Getting Started
Entering the Mold Design Workbench
Retrieving Part
Defining the Mold Base
Splitting the Core and the Cavity
Inserting Components
Positioning Ejector Pins on a Mold Base
Creating a Gate
Creating a Runner
Creating a Coolant Channel
Saving Data
User Tasks
Preparing the Part to Mold
Creating a User-defined Mold Base
Creating a Mold Base
Creating a Standard Mold Base
Adding a Plate
Adding an Insert
Standard Mold Components
Component Parameters
Adding Components
Contextual Menu of Components
User Component Requirements
Positioning a Slider
Replacing Components
Copying a Component Reference
Splitting Components
Adding or Removing Material around a Component
Injection features
Modifying the Geometry of Components
Gates
Runners
Coolant Channels
Holes
Analyze Holes in Plates
Explode Holes
Drilling Components
Drilling Lists
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Mold Tooling Design
Version 5 Release 15
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Mold Tooling Design

Overview

What's New?

Getting Started Entering the Mold Design Workbench Retrieving Part Defining the Mold Base Splitting the Core and the Cavity Inserting Components Positioning Ejector Pins on a Mold Base Creating a Gate Creating a Runner Creating a Coolant Channel Saving Data

User Tasks Preparing the Part to Mold Creating a User-defined Mold Base Creating a Mold Base Creating a Standard Mold Base Adding a Plate Adding an Insert Standard Mold Components Component Parameters Adding Components Contextual Menu of Components User Component Requirements Positioning a Slider Replacing Components Copying a Component Reference Splitting Components Adding or Removing Material around a Component Injection features Modifying the Geometry of Components Gates Runners Coolant Channels Holes Analyze Holes in Plates Explode Holes Drilling Components Drilling Lists

Catalogs Adding your Catalog Linking your Catalog to Another Using your Catalog Generating the Bill of Material Saving Data Using other Workbenches Mold Kinematics Checking Clash and Clearance Using Drafting Functionalities Using Prismatic Machining Functionalities Using Surface Machining Functionalities

Mold Tooling Design Workbench Description Menu Bar Tool Bars Mold Base Components Guiding Components Locating Components Fixing Components Ejection Components Injection Components Miscellaneous Components Manipulation Drill Tools Specification Tree

Customizing General Component

Methodology Inserting a Loose Core Using a Rule Using Assembled Components Component Manipulation Restrictions

Glossary

Index

Accessing Sample Documents

To perform the scenarios, sample documents are provided all along this documentation. For more information about this, refer to Accessing Sample Documents in the Infrastructure User's Guide.

What's New?

No enhancements in this release.

Entering the Mold Tooling Design Workbench

This task shows you how to enter the Mold Tooling Design workbench.

1. Select the Start ->Mechanical Design -> Mold Tooling Design command to open the required workbench.

The Tooling Design workbench is now active:

Note that "Product" is displayed in the specification tree, meaning that you are working in a Product Structure.

Note that the Part is now mentioned in the specification tree.

l The part file must contain the part itself along with all the surfaces required for the core plate and the cavity plate split.

l We advise that the split surface for the CavityPlate should be named CavitySurface, and that for the CorePlate CoreSurface.

l The part number (in the properties) must be MoldedPart.

Defining the Mold Base

This task shows you how to create and define a mold base.

1. Select the Insert->MoldBase Components >Mold Plates command from the main menu bar or click directly on the

Create a New Mold icon in the tool bar.

A dialog box is displayed for you to define the parameters of the mold base to be created :

Simultaneously, the outline of a mold base is displayed on the part.

2. Click on the catalog icon to open the catalog browser.

Click on OK to validate your choice then repeat this step for the Core.

The outline of the mold base is displayed with a different color for each plate.

5. Click on OK in the ' Create a new mold ' dialog box for final validation of the mold base.

The mold base is created.

Note that the mold feature is created in the position and orientation of the molded part and is indicated in the specification tree.

Do not hesitate to change the Render Style according to your working preferences.

CavitySurface is given as the proposed splitting surface in this case because a surface with this name was found in the MoldedPart ; if no surface with this name is found ( No Selection ) you will have to choose one (from the MoldedPart , for instance).

Click on Display direction to show the direction in which the split will occur and then click on one of the orange direction arrow on the mold to make sure the split will be upwards.

3. Proceed the same way with the core plate by selecting it from the Ejection Side in the specification tree and applying a split action via the contextual menu.

No selection is given as the proposed splitting surface in this case because no CoreSurface was found in the MoldedPart. Select CoreSide in the PartingBody in the specifications tree.

4. To obtain a better display of the completed split on the cavity and the core plates, hide the molded

part and the injection side display using the Hide/Show contextual command. Here is what you should obtain:

Inserting Leader Pins in a Mold Base

This task shows you how to insert mold components into a selected mold base.

In this exercise you will insert 4 leader pins that will be positioned on already existing points.

1. Click on the Add Leader Pin icon. 2. Use the browser to open the associated catalogs and select the Dme supplier:

Continue into detailed definition of the leader pin with the following selection: